Light emitting device and method of manufacturing the same

• US 7,952,101 B2
• Filed: 07/18/2008
• Issued: 05/31/2011
• Est. Priority Date: 06/20/2001
• Status: Active Grant

• Current Assignee: Semiconductor Energy Laboratory Co., Ltd.
• Original Assignee: Semiconductor Energy Laboratory Co., Ltd.
• Inventors: Takayama, Toru, Akiba, Mai, Yamazaki, Shunpei
• Primary Examiner(s): Soward; Ida M
• Application Number:
  US12/175,516
• Publication Number:
  US 20080303408A1
• Time in Patent Office: 1,047 Days
• Field of Search: 257/40, 257/57, 257/59, 257/66, 257/69, 257/72, 257/291, 257/E29.151, 257/E51.005, 257/E51.006, 257/E51.007
• US Class Current: 257/72
• CPC Class Codes: H01L 2221/68368 used in a transfer process involving at least two transfer steps, i.e. including an intermediate handle substrate
• CPC Class Codes: H10K 2102/3026 Top emission
• CPC Class Codes: H10K 2102/311 Flexible OLED
• CPC Class Codes: H10K 50/84 Passivation; Containers; Encapsulations
• CPC Class Codes: H10K 50/844 Encapsulations
• CPC Class Codes: H10K 50/8445 multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers
• CPC Class Codes: H10K 50/87 Arrangements for heating or cooling
• CPC Class Codes: H10K 59/12 Active-matrix OLED [AMOLED] displays
• CPC Class Codes: H10K 59/1201 Manufacture or treatment
• CPC Class Codes: H10K 59/121 characterised by the geometry or disposition of pixel elements
• CPC Class Codes: H10K 71/00 Manufacture or treatment specially adapted for the organic devices covered by this subclass
• CPC Class Codes: H10K 71/80 using temporary substrates
• CPC Class Codes: H10K 77/111 Flexible substrates
• CPC Class Codes: Y02E 10/549 Organic PV cells
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

The present invention has an object of providing a light emitting device including an OLED formed on a plastic substrate, which can prevent the degradation due to penetration of moisture or oxygen. On a plastic substrate, a plurality of films for preventing oxygen or moisture from penetrating into an organic light emitting layer in the OLED (hereinafter, referred to as barrier films) and a film having a smaller stress than that of the barrier-films (hereinafter, referred to as a stress relaxing film), the film being interposed between the barrier films, are provided. Owing to a laminate structure of a plurality of barrier films, even if a crack occurs in one of the barrier films, the other barrier film(s) can effectively prevent moisture or oxygen from penetrating into the organic light emitting layer. Moreover, the stress relaxing film, which has a smaller stress than that of the barrier films, is interposed between the barrier films, thereby making it possible to reduce a stress of the entire sealing film. As a result, a crack due to stress hardly occurs.

Claims

1. A light emitting device comprising:

a first terminal;

an insulating film formed over the first terminal;

a thin film transistor formed over the insulating film and operationally connected to a light emitting element;

a wiring electrically connected to a source region or a drain region of the thin film transistor, and electrically connected to the first terminal through a contact hole formed in at least the insulating film;

a substrate attached to the insulating film and the first terminal through at least a bonding layer comprising a resin wherein the insulating film is located between the thin film transistor and the substrate; and

a second terminal provided on the substrate wherein the substrate is located between the first terminal and the second terminal, the second terminal being adapted to be electrically connected to an external terminal,

wherein the first terminal is electrically connected to the second terminal.

2. A light emitting device according to claim 1, wherein the substrate is formed of plastic.

3. A light emitting device according to claim 2, wherein the plastic comprises any one selected from the group consisting of polyether sulfone, polycarbonate, polyethylene terephthalate and polyethylene naphthalate.

4. A light emitting device according to claim 1, further comprising:

a plurality of second insulating films formed between the substrate and the bonding layer; and

at least one third insulating film formed in each space between the plurality of second insulating films;

wherein the at least one third insulating film has a smaller stress than that of each of the plurality of second insulating films.

5. A light emitting device according to claim 1, wherein the external terminal is flexible printed circuit.

6. A light emitting device according to claim 1, wherein the bonding layer is formed of a conductive resin having anisotropy.

7. An electronic appliance comprising the light emitting device according to claim 1, wherein the electronic appliance is selected from the group consisting of video camera, a digital camera, a goggle-type display, a car navigation system, a personal computer and a portable information terminal.

8. A light emitting device comprising:

a first terminal;

an insulating film formed over the first terminal;

a thin film transistor formed over the insulating film and operationally connected to a light emitting element;

a wiring electrically connected to a source region or a drain region of the thin film transistor, and electrically connected to the first terminal through a contact hole formed in at least the insulating film;

a substrate attached to the insulating film and the first terminal through at least a conductive layer comprising a resin wherein the insulating film is located between the thin film transistor and the substrate; and

a second terminal provided on the substrate wherein the substrate is located between the first terminal and the second terminal, the second terminal being adapted to be electrically connected to an external terminal,

wherein the first terminal is electrically connected to the second terminal.

9. A light emitting device according to claim 8, wherein the substrate is formed of plastic.

10. A light emitting device according to claim 9, wherein the plastic comprises any one selected from the group consisting of polyether sulfone, polycarbonate, polyethylene terephthalate and polyethylene naphthalate.

11. A light emitting device according to claim 8, further comprising:

a plurality of second insulating films formed between the substrate and the conductive layer; and

at least one third insulating film formed in each space between the plurality of second insulating films;

wherein the at least one third insulating film has a smaller stress than that of each of the plurality of second insulating films.

12. A light emitting device according to claim 8, wherein the external terminal is flexible printed circuit.

13. A light emitting device according to claim 8, wherein the conductive layer is formed of a conductive resin having anisotropy.

14. An electronic appliance comprising the light emitting device according to claim 8, wherein the electronic appliance is selected from the group consisting of video camera, a digital camera, a goggle-type display, a car navigation system, a personal computer and a portable information terminal.

15. A light emitting device comprising:

a first terminal;

an insulating film formed over the first terminal;

a thin film transistor formed over the insulating film and operationally connected to a light emitting element;

a wiring electrically connected to a source region or a drain region of the thin film transistor, and electrically connected to the first terminal through a contact hole formed in at least the insulating film;

a substrate attached to the insulating film and the first terminal through at least a bonding layer comprising a resin and a second terminal wherein the insulating film is located between the thin film transistor and the substrate; and

a third terminal provided on the substrate wherein the substrate is located between the second terminal and the third terminal, the third terminal being adapted to be electrically connected to an external terminal,

wherein the first terminal is electrically connected to the third terminal through at least the second terminal and the bonding layer.

16. A light emitting device according to claim 15, wherein the substrate is formed of plastic.

17. A light emitting device according to claim 16, wherein the plastic comprises any one selected from the group consisting of polyether sulfone, polycarbonate, polyethylene terephthalate and polyethylene naphthalate.

18. A light emitting device according to claim 15, further comprising:

a plurality of second insulating films formed between the substrate and the bonding layer; and

at least one third insulating film formed in each space between the plurality of second insulating films;

wherein the at least one third insulating film has a smaller stress than that of each of the plurality of second insulating films.

19. A light emitting device according to claim 15, wherein the external terminal is flexible printed circuit.

20. A light emitting device according to claim 15, wherein the bonding layer is formed of a conductive resin having anisotropy.

21. An electronic appliance comprising the light emitting device according to claim 15, wherein the electronic appliance is selected from the group consisting of video camera, a digital camera, a goggle-type display, a car navigation system, a personal computer and a portable information terminal.

22. A light emitting device comprising:

a first terminal and a second terminal;

an insulating film formed over the first terminal and the second terminal;

a thin film transistor formed over the second terminal with the insulating film interposed therebetween and operationally connected to a light emitting element;

a wiring electrically connected to a source region or a drain region of the thin film transistor, and electrically connected to the first terminal through a contact hole formed in at least the insulating film;

a substrate attached to the insulating film, the first terminal, and the second terminal through at least a bonding layer comprising a resin wherein the insulating film is located between the thin film transistor and the substrate; and

a third terminal provided on the substrate wherein the substrate is located between the first terminal and the third terminal, the third terminal being adapted to be electrically connected to an external terminal,

wherein the first terminal is electrically connected to the third terminal.

23. A light emitting device according to claim 22, wherein the substrate is formed of plastic.

24. A light emitting device according to claim 23, wherein the plastic comprises any one selected from the group consisting of polyether sulfone, polycarbonate, polyethylene terephthalate and polyethylene naphthalate.

25. A light emitting device according to claim 22, further comprising:

a plurality of second insulating films formed between the substrate and the bonding layer; and

at least one third insulating film formed in each space between the plurality of second insulating films;

wherein the at least one third insulating film has a smaller stress than that of each of the plurality of second insulating films.

26. A light emitting device according to claim 22, wherein the external terminal is flexible printed circuit.

27. A light emitting device according to claim 22, wherein the bonding layer is formed of a conductive resin having anisotropy.

28. An electronic appliance comprising the light emitting device according to claim 22, wherein the electronic appliance is selected from the group consisting of video camera, a digital camera, a goggle-type display, a car navigation system, a personal computer and a portable information terminal.