Self-excited controlled frequency generator system with bi-directional converter

• US 7,952,331 B2
• Filed: 06/20/2008
• Issued: 05/31/2011
• Est. Priority Date: 06/20/2008
• Status: Expired due to Fees

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Mirmobin, Parsa, Xu, Ming, Anghel, Cristian
• Primary Examiner(s): Ponomarenko; Nicholas
• Application Number:
  US12/143,011
• Publication Number:
  US 20090315522A1
• Time in Patent Office: 1,075 Days
• Field of Search: 322/19, 322/22, 322/24, 322/28, 322/29, 322/59, 322/99, 290/7, 290/40.A
• US Class Current: 322/29
• CPC Class Codes: H02P 2101/30 for aircraft
• CPC Class Codes: H02P 9/08 Control of generator circuit during starting or stopping of driving means, e.g. for initiating excitation
• CPC Class Codes: H02P 9/30 using semiconductor devices
• CPC Class Codes: H02P 9/48 Arrangements for obtaining a constant output value at varying speed of the generator, e.g. on vehicle H02P9/04 - H02P9/46 take precedence

Abstract

A controlled frequency generating system (CFG) may be constructed with a main generator and an exciter driven by a common shaft. Excitation power may be provided from the common shaft; as distinct from prior-art systems which may require independent excitation power sources. While controlling the output voltage and frequency of the main generator, the bi-directional controller extracts power from a main generator output and may supply the extracted power to supplement excitation power when needed at certain rotational speeds. The controller may extract power from the exciter when, at other rotational speeds, the exciter produces excess power. The extracted excess power may be delivered to the output of the main generator to maintain a desired level of output power at a desired frequency, irrespective of speed of rotation of the CFG.

Claims

1. A controlled frequency generating system (CFG) comprising:

a main generator;

an exciter driven by a shaft common with the main generator;

a bi-directional controller that extracts excitation power from an output of the main generator when the CFG operates at a rotational speed at which supplemental power input to the exciter is required; and

the bi-directional controller extracts power from the exciter when the main generator operates at a rotational speed at which the exciter produces power in excess of excitation requirements.

2. The CFG of claim 1 wherein power extracted from the exciter is delivered to the output of the main generator.

3. The CFG of claim 1:

wherein the bi-directional controller extracts power from the output of the main generator whenever a term PWexciter is positive; and

wherein PWexciter is determined in accordance with the expression;

PW exciter={[Ns×

Pm]/[N×

(Pm+Pe)]−

1}×

PWshaft

where;

Ns is the synchronous speed of the main generator;

N is the mechanical speed of a shaft of the main generator;

Pm is the pole number of the main generator;

Pe is the pole number of the exciter; and

PWshaft is the mechanical power of the shaft.

4. The CFG of claim 3 wherein excess exciter power is directed from the exciter to the output of the main generator when the term PWexciter is negative.

5. The CFG of claim 1 further comprising:

a first inverter interconnected with stator windings of the main generator of the CFG; and

a second inverter interconnected with stator windings of the exciter of the CFG, the inverters being interconnected to bi-directionally transfer energy between the exciter stator windings and the main generator stator windings.

6. The CFG of claim 5 wherein the first inverter is responsive to at least an input signal that is a function of:

a main generator reference voltage;

a main generator reference frequency;

a direct current (DC) feedback;

an exciter current feedback;

a rotor speed or position; and

a main generator voltage feedback.

7. The CFG of claim 5 wherein the second inverter is responsive to at least an input signal that is a function of:

a DC reference voltage;

a DC voltage feedback;

an exciter to main generator current feedback;

a main generator reference frequency;

a rotor speed or position;

a main generator voltage feedback; and

a reactive power reference.

8. The CFG of claim 1:

wherein the bidirectional controller controls extracted power such that a desired frequency and voltage of the CFG are maintained at a set value; and

wherein output of the bidirectional controller output is synchronized with the output of the main generator.

9. A controller for maintaining a desired level of excitation in a controlled frequency generator system (CFG), the controller comprising:

a first inverter interconnected with stator windings of a main generator of the CFG; and

a second inverter interconnected with stator windings of an exciter of the CFG,

the inverters being interconnected to bi-directionally transfer energy between the exciter stator windings and the main generator stator windings.

10. The controller of claim 9 further comprising a damping resistor positioned between the first and second inverters to dampen transient effects arising from bidirectional operation of the inverters or load transients on the bus.

11. The controller of claim 9 wherein energy is transferred from the exciter stator windings to an output of the main generator when the exciter is rotated at a speed that produces excitation power in excess of an amount required for excitation of the CFG.

12. The controller of claim 9 wherein energy is transferred from an output of the main generator to the exciter stator windings when the exciter is rotated at a speed at which excitation power requires supplementation for proper excitation of the CFG.

13. The controller of claim 9 wherein electrical power is extracted from an output of the main generator whenever excitation power requires supplementation, the amount of such supplementation being given by a term PWexciter;

and

wherein PWexciter is positive and is determined in accordance with the expression;

PW exciter={[Ns×

Pm]/[N×

(Pm+Pe)]−

1}×

PWshaft

where;

Ns is the synchronous speed of the main generator;

N is the mechanical speed of a shaft of the main generator;

Pm is the pole number of the main generator;

Pe is the pole number of the exciter;

;

PWshaft is the mechanical power of the shaft.

14. The controller of claim 13 wherein excess exciter power is directed from the exciter to an output of the main generator when the term PWexciter is negative.

15. The controller of claim 9 further comprising:

a first control block for providing control signals to the first inverter;

the first control block being responsive at least to an input signal relating to;

a main generator reference voltage;

a main generator reference frequency;

a direct current (DC) feedback;

an exciter current feedback;

a rotor speed or position; and

a main generator voltage feedback;

a second control block for providing control signals to the second inverter; and

the second control block being responsive to at least an input signal relating to;

a DC reference voltage;

a DC voltage feedback;

an exciter to main current feedback;

a main generator reference frequency;

a rotor speed or position;

a main generator voltage feedback; and

a reactive power reference; and

the controller being responsive to at least one of the input signals such that output frequency and voltage of the CFG is controlled, synchronization is achieved and reactive power through the CFG is minimized.

16. The controller of claim 9 further comprising:

a capacitor positioned between the first and second inverters for providing filtering and initial excitation current at start-up of the CFG;

a first input/output harmonic filter set in the first inverter; and

a second input/output harmonic filter set in the second inverter.

17. A method for generating electrical power at a controlled frequency comprising the steps of:

driving an exciter and a main generator with a common shaft;

determining, on the basis of rotational speed of the shaft, a proper level of excitation required to maintain a desired frequency and voltage magnitude; and

directing a portion of electrical power generated by the main generator power to provide supplementary excitation power when a rotational speed produces excitation power that is less than the desired level of excitation.

18. The method of claim 17 further comprising the step of directing excess exciter power from the exciter to an output of the main generator when a second rotational speed provides exciter power in excess of an amount needed for a desired level of excitation.

19. The method of claim 17 wherein excitation power is supplemented whenever a term PWexciter is positive;

and

wherein PWexciter is determined in accordance with the expression;

PW exciter={[Ns×

Pm]/[N×

(Pm+Pe)]−

1}×

PWshaft

where;

Ns is the synchronous speed of the main generator;

N is the mechanical speed of a shaft of the main generator;

Pm is the pole number of the main generator;

Pe is the pole number of the exciter; and

PWshaft is the mechanical power of the shaft.

20. The method of claim 19 wherein excess exciter power is directed from the exciter to an output of the main generator when the term PWexciter is negative.