Air bag with adaptive venting

• US 7,954,850 B2
• Filed: 07/30/2007
• Issued: 06/07/2011
• Est. Priority Date: 06/21/2007
• Status: Active Grant

• Current Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: TRW Vehicle Safety Systems Incorporated (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Rodriguez, Alberto, Sharma, Amit, Adler, Angelo, Kramer, Heather R., Gould, Douglas, Nayef, Eyad, Fischer, Kurt F.
• Primary Examiner(s): To; Toan C
• Application Number:
  US11/881,918
• Publication Number:
  US 20080315567A1
• Time in Patent Office: 1,408 Days
• Field of Search: 280/738, 280/743.1, 280/743.2, 280/739
• US Class Current: 280/743.1
• CPC Class Codes: B60R 2021/23382 Internal tether means
• CPC Class Codes: B60R 2021/2395 comprising means to control the venting
• CPC Class Codes: B60R 21/233 comprising a plurality of individual compartments; comprising two or more bag-like members, one within the other B60R21/232 takes precedence
• CPC Class Codes: B60R 21/2338 Tethers
• CPC Class Codes: B60R 21/235 characterised by their material
• CPC Class Codes: B60R 21/239 characterised by their venting means

Abstract

An apparatus (10) includes an inflatable vehicle occupant protection device (14) that includes a first panel (160) with at least one first vent opening (142). A second panel (144) secured to the first panel (160) includes a base portion (150) and a door portion (156). The base portion (150) includes at least one second vent opening (200) and is folded to position the door portion (156) between the first panel (160) and the base portion (150). The door portion (156) has an open condition positioned away from the vent openings (142, 200) permitting inflation fluid to vent through the vent openings. The door portion (156) has a closed condition positioned between the first and second vent openings (142, 200) blocking inflation fluid from venting through the first and second vent openings. The door portion (156) is movable to the closed condition when the protection device (14) deploys. The door portion (156) has a generally triangular configuration with a base merging with the base portion (150) of the door panel (144) and first and second edge portions (264) that extend away from the base and converge at a terminal end (224) of the door portion.

Claims

1. An apparatus for helping to protect an occupant of a vehicle, the apparatus comprising:

an inflatable vehicle occupant protection device having a deflated condition and an inflated condition, the protection device comprising a first panel including at least one first vent opening;

a second panel secured to the first panel, the second panel comprising a base portion and a door portion, the base portion including at least one second vent opening, the second panel being folded to position the door portion between the first panel and the base portion;

the door portion having an open condition in which the door portion is positioned away from the first and second openings and thereby permits inflation fluid to vent from the protection device through the first and second vent openings, the door portion having a closed condition in which the door portion is positioned between the first and second vent openings and thereby blocks inflation fluid from venting through the first and second vent openings, the door portion being movable from the open condition to the closed condition when the protection device deploys;

the door portion having a generally triangular configuration with a base that merges with the base portion of the door panel, the door portion including first and second edge portions that extend away from the base portion and converge at a terminal end of the door portion.

2. The apparatus recited in claim 1, wherein the first and second vent openings are configured and arranged in a triangular vent pattern, the triangular configuration of the door portion corresponding to and covering the triangular vent pattern when the door portion is in the closed condition.

3. The apparatus recited in claim 1, wherein the first and second vent openings are at least partially defined by straight edges that are configured and arranged to extend parallel with one of warp and weft yarns of the panel in which the vent openings are defined.

4. The apparatus recited in claim 1, further comprising a flexible elongated member having a first end portion secured to the terminal end of the door portion and an opposite second end portion secured to the protection device, the flexible elongated member pulling the door portion from the open condition to the closed condition when tension forces are applied to the flexible elongated member by the protection device during deployment.

5. The apparatus recited in claim 4, wherein the base portion of the second panel comprises an aperture through which the flexible elongated member extends.

6. The apparatus recited in claim 4, wherein the first edge portion of the door portion is configured to extend substantially parallel to one of warp yarns and weft yarns of the second panel and the second edge of the door portion is configured to extend substantially parallel to the other of warp yarns and weft yarns of the second panel, the flexible elongated member exerting tension forces on the door portion that are transferred to the door panel substantially parallel to the first and second edge portions in the warp and weft directions.

7. The apparatus recited in claim 1, wherein the first edge portion of the door portion is configured to extend substantially parallel to one of warp yarns and weft yarns of the second panel and the second edge of the door portion is configured to extend substantially parallel to the other of warp yarns and weft yarns of the second panel, the apparatus further comprising a flexible elongated member that exerts tension forces on the door portion when the protection device deploys, the tension forces being transferred to the door panel substantially parallel to the first and second edge portions in the warp and weft directions.

8. The apparatus recited in claim 1, wherein the second panel is secured to the first panel by stitching that encircles the first and second vent openings.

9. The apparatus recited in claim 8, wherein the stitching defines a perimeter of a chamber formed between the first and second panels, the door portion being positioned in chamber.

10. The apparatus recited in claim 1, further comprising a releasable connection initially maintaining the door portion in the open condition, the releasable connection being rupturable to permit the door portion to move from the open condition to the closed condition.

11. The apparatus recited in claim 10, wherein the releasable connection comprises a tear stitch.

12. The apparatus recited in claim 1, wherein the protection device has a first inflated condition with a first inflated volume and a second inflated condition with a second inflated volume, the second inflated volume being greater than the first inflated volume, the protection device inflating to the first inflated condition when the door portion is in the open condition, the protection device inflating to the second inflated condition when the door portion is in the closed condition.

13. The apparatus recited in claim 12, further comprising at least one connection interconnecting portions of the protection device to maintain the protection device in the first inflated condition, the at least one connection being releasable when the door portion is in the closed condition to allow the protection device to inflate to the second inflated condition, the at least one connection being maintained when the door portion is in the open condition so that the protection device inflates to the first inflated condition.

14. The apparatus recited in claim 13, wherein the at least one connection comprises at least one tear seam, the at least one tear seam being configured to tear due to inflation fluid pressure in the protection device when the door portion is in the closed condition, the at least one tear seam being configured to maintain the interconnection of portions of the protection device when the door portion is in the open condition.

63. The apparatus recited in claim 1, further comprising an actuatable device actuatable to prevent the door portion from moving to the closed condition when the protection device deploys.

15. An apparatus for helping to protect an occupant of a vehicle, the apparatus comprising:

an inflatable vehicle occupant protection device having a deflated condition and an inflated condition, the protection device having a first panel defining first vent openings for enabling flow of inflation fluid out of the protection device;

a second panel having a first portion defining second vent openings and a second portion defining a vent door, the second vent openings being aligned with the first vent openings;

the vent door having a venting position in which the vent door is positioned away from the aligned first and second vent openings and enabling flow of inflation fluid out of the protection device through the aligned first and second vent openings, the vent door being in the venting position prior to inflation of the protection device;

the vent door having a blocking position in which the vent door blocks inflation fluid flow out of the protection device through the aligned first and second vent openings;

the vent door moving between the venting position and the blocking position when the protection device inflates.

16. The apparatus recited in claim 15, wherein the first and second vent openings are configured and arranged in a triangular vent pattern.

17. The apparatus recited in claim 15, wherein the vent door is in a triangular shape having a base edge and two free edges.

18. The apparatus recited in claim 15, wherein the second panel includes a tether guide slot.

19. The apparatus recited in claim 15, wherein the second panel is attached to the first panel.

20. The apparatus recited in claim 15, wherein the vent door is positioned between the first panel and the first portion of the second panel.

21. The apparatus recited in claim 15, further comprising a tear stitch for holding the vent door in the initial stowed position.

22. The apparatus recited in claim 21, wherein the tear stitch has a V-shaped configuration.

23. The apparatus recited in claim 15, wherein the first and second vent openings are positioned to help minimize cutting the warp and weft yarns across the vent openings pattern.

24. The apparatus recited in claim 17, wherein the free edges are configured to extend along the warp and weft of the fabric.

25. The apparatus recited in claim 15 wherein the protection device has a first inflated condition with a first inflated volume and a second inflated condition with a second inflated volume, the second inflated volume being greater than the first inflated volume, the protection device inflating to the first inflated condition when the vent door is in the venting position, the protection device inflating to the second inflated condition when the vent door is in the blocking position.

26. The apparatus recited in claim 25, further comprising at least one connection interconnecting portions of the protection device to maintain the protection device in the first inflated condition, the at least one connection being releasable when the vent door is in the blocking position to allow the protection device to inflate to the second inflated condition, the at least one connection being maintained when the vent door is in the venting position so that the protection device inflates to the first inflated condition.

27. The apparatus recited in claim 26, wherein the at least one connection comprises at least one tear seam, the at least one tear seam being configured to tear due to inflation fluid pressure in the protection device when the vent door is in the blocking position;

the at least one tear seam being configured to maintain the interconnection of portions of the protection device when the vent door is in the venting position.

28. An inflatable vehicle occupant protection device comprising:

a first panel that helps define an inflatable volume of the protection device, the first panel being constructed from a woven fabric material having a weave orientation; and

a vent for releasing inflation fluid from the inflatable volume, the vent comprising one or more vent openings in the first panel, the first panel comprising portions that are configured in a grid-like pattern and at least partially define the vent openings, the grid-like portions extending in directions substantially parallel to the weave orientation of the first panel.

29. The inflatable vehicle occupant protection device recited in claim 28, wherein the vent further comprises a second panel secured to the first panel, the second panel comprising a door portion having an open condition permitting inflation fluid to flow through the vent openings and being movable when a tension force is applied to the second panel to a closed condition at least partially blocking inflation fluid flow through the vent openings.

30. The inflatable vehicle occupant protection device recited in claim 29, wherein the second panel has a woven construction and is configured and arranged such that the tension force applied to the door portion acts substantially along the weave orientation of the second panel.

31. The inflatable vehicle occupant protection device recited in claim 29, wherein the door portion has a generally triangular configuration, the tension being applied to the door portion at or near a location where converging edge portions of the door portion merge, the second panel being configured such that the converging edge portions extend substantially along the weave orientation of the second panel.

32. The inflatable vehicle occupant protection device recited in claim 29, wherein the second panel is arranged relative to the first panel such that the weave orientation of the second panel extends in directions substantially parallel to the weave orientation of the first panel.

33. The inflatable vehicle occupant protection device recited in claim 28, wherein the portions arranged in a grid-like pattern comprise portions that extend substantially parallel to a warp weave orientation of the first panel and portions that extend substantially parallel to a weft weave orientation of the first panel.

34. The inflatable vehicle occupant protection device recited in claim 28, wherein the second panel includes a vent reinforcing portion including vent openings configured to correspond with the vent openings in the first panel, the vent reinforcing portion being positioned overlying the first panel such that the corresponding vent openings of the first and second panels align with each other.

35. The apparatus recited in claim 29, wherein the protection device has a first inflated condition with a first inflated volume and a second inflated condition with a second inflated volume, the second inflated volume being greater than the first inflated volume, the protection device inflating to the first inflated condition when the door portion is in the open condition, the protection device inflating to the second inflated condition when the door portion is in the closed condition.

36. The apparatus recited in claim 35, further comprising at least one connection interconnecting portions of the protection device to maintain the protection device in the first inflated condition, the at least one connection being releasable when the door portion is in the closed condition to allow the protection device to inflate to the second inflated condition, the at least one connection being maintained when the door portion is in the open condition so that the protection device inflates to the first inflated condition.

37. The apparatus recited in claim 36, wherein the at least one connection comprises at least one tear seam, the at least one tear seam being configured to tear due to inflation fluid pressure in the protection device when the door portion is in the closed condition;

the at least one tear seam being configured to maintain the interconnection of portions of the protection device when the door portion is in the open condition.

38. An inflatable vehicle occupant protection device comprising:

a first panel that helps define an inflatable volume of the protection device; and

a vent for releasing inflation fluid from the inflatable volume, the vent comprising one or more vent openings in the first panel and a second panel secured to the first panel, the second panel comprising a door portion having an open condition permitting inflation fluid to flow through the vent openings and being movable when a tension force is applied to the second panel to a closed condition at least partially blocking inflation fluid flow through the vent openings;

the second panel having a woven construction and being configured and arranged such that the tension force applied to the door portion acts substantially along a weave orientation of the woven second panel.

39. The inflatable vehicle occupant protection device recited in claim 38, wherein the door portion has a generally triangular configuration, the tension force being applied to the door portion at or near a location where converging edge portions of the door portion merge, the second panel being configured such that the converging edge portions extend substantially along the weave orientation of the second panel.

40. The inflatable vehicle occupant protection device recited in claim 39, wherein the vent is configured such that the tension applied to the door portion acts in a direction that bisects the angle defined by the converging edge portions of the door portion.

41. The inflatable vehicle occupant protection device recited in claim 40, wherein the tension acting in the direction bisecting the angle defined by the converging edge portions acts substantially along both a warp weave orientation and weft weave orientation of the second panel.

42. The apparatus recited in claim 38, wherein the protection device has a first inflated condition with a first inflated volume and a second inflated condition with a second inflated volume, the second inflated volume being greater than the first inflated volume, the protection device inflating to the first inflated condition when the door portion is in the open condition, the protection device inflating to the second inflated condition when the door portion is in the closed condition.

43. The apparatus recited in claim 42, further comprising at least one connection interconnecting portions of the protection device to maintain the protection device in the first inflated condition, the at least one connection being releasable when the door portion is in the closed condition to allow the protection device to inflate to the second inflated condition, the at least one connection being maintained when the door portion is in the open condition so that the protection device inflates to the first inflated condition.

44. The apparatus recited in claim 43, wherein the at least one connection comprises at least one tear seam, the at least one tear seam being configured to tear due to inflation fluid pressure in the protection device when the door portion is in the closed condition;

the at least one tear seam being configured to maintain the interconnection of portions of the protection device when the door portion is in the open condition.

45. An apparatus for helping to protect an occupant of a vehicle, the apparatus comprising:

an inflatable vehicle occupant protection device having a first inflated condition with a first inflated volume and a second inflated condition with a second inflated volume, the second inflated volume being greater than the first inflated volume; and

a vent having an open condition releasing inflation fluid from the protection device through the vent and a closed condition blocking the inflation fluid flow through the vent;

the protection device being maintained in the first inflated condition when the vent is in the open condition, the protection device being released to inflate to the second inflated condition when the vent is in the closed condition.

46. The apparatus recited in claim 45, further comprising at least one connection interconnecting portions of the protection device to maintain the protection device in the first inflated condition, the at least one connection being releasable when the vent is in the closed condition to allow the protection device to inflate to the second inflated condition, the at least one connection being maintained when the vent is in the open condition so that the protection device inflates to the first inflated condition.

47. The apparatus recited in claim 46, wherein the at least one connection comprises at least one tear seam, the at least one tear seam being configured to tear due to inflation fluid pressure in the protection device when the vent is in the closed condition;

the at least one tear seam being configured to maintain the interconnection of portions of the protection device when the vent is in the open condition.

48. The apparatus recited in claim 45, wherein the vent is constructed and arranged to be placed in the closed condition when the protection device deploys.

49. The apparatus recited in claim 48, further comprising an actuatable device operatively connected to the vent, the actuatable device being actuatable to prevent the vent from being placed in the closed condition when the protection device deploys.

50. The apparatus recited in claim 45, wherein the vent comprises at least one vent opening in the protection device and a vent panel connected to the protection device, the vent panel comprising a door portion that blocks inflation fluid flow through the at least one vent opening in the closed condition of the vent, the vent panel permitting inflation fluid flow through the at least one vent opening in the open condition of the vent.

51. The apparatus recited in claim 50, wherein the door portion is constructed and arranged to undergo tension when the protection device deploys such that the vent is placed in the closed condition.

52. The apparatus recited in claim 51, further comprising an actuatable device operatively connected to the vent panel, the actuatable device being actuatable to prevent the vent panel from undergoing tension when the protection device deploys.

53. The apparatus recited in claim 52, further comprising a flexible elongated member connecting the actuatable device to the door panel.

54. The apparatus recited in claim 53, wherein the actuatable device comprises an actuatable fastener and the flexible elongated member comprises a tether.

55. The inflatable vehicle occupant protection device recited in claim 51, wherein the door portion has a generally triangular configuration, the tension being applied to the door portion at or near a location where converging edge portions of the door portion merge, the vent panel being configured such that the converging edge portions extend substantially along the weave orientation of the vent panel.

56. The inflatable vehicle occupant protection device recited in claim 55, wherein the tension applied to the door portion acts in a direction that bisects the angle defined by the converging edge portions of the door portion.

57. The inflatable vehicle occupant protection device recited in claim 56, wherein the tension acting in the direction bisecting the angle defined by the converging edge portions acts substantially along both a warp weave orientation and weft weave orientation of the second panel.

58. An apparatus for helping to protect an occupant of a vehicle, the apparatus comprising:

an inflatable vehicle occupant protection device;

a vent having an open condition releasing inflation fluid from the protection device through the vent, the vent being actuatable to a closed condition blocking the inflation fluid flow through the vent; and

a releasable connection maintaining the protection device in a first condition having a first inflated volume, the releasable connection being releasable to permit the protection device to inflate to a second condition having a second inflated volume greater than the first inflated volume;

the releasable connection being releasable when the vent is in the closed condition and being maintained when the vent is in the open condition.

59. The apparatus recited in claim 58, wherein the vent is actuatable to the closed condition when the occupant is in a normally seated position.

60. The apparatus recited in claim 58, wherein the vent is maintained in the open condition when the occupant is positioned away from a normally seated position.

61. The apparatus recited in claim 58, further comprising an actuatable device actuatable to maintain the vent in the open condition and thereby maintain the releasable connection based on at least one of sensed vehicle conditions and sensed occupant conditions.

62. An apparatus for helping to protect an occupant of a vehicle, the apparatus comprising:

an inflatable vehicle occupant protection device;

a vent having an open condition and a closed condition;

a releasable connection that maintains the protection device in a first condition having a first inflated volume when the vent is in the open condition, the releasable connection being releasable to permit the protection device to inflate to a second condition having a second inflated volume greater than the first inflated volume when the vent is in the closed condition; and

an actuatable device actuatable to maintain the vent in the open condition.

64. A method for helping to protect an occupant of a vehicle using an inflatable vehicle occupant protection device, the method comprising the steps of:

inflating the protection device in response to an event;

venting inflation fluid from the protection device based on at least one of a sensed vehicle condition and a sensed occupant condition;

the vent having an open condition releasing inflation fluid from the protection device through the vent, the vent being actuatable to a closed condition blocking the inflation fluid flow through the vent;

providing a releasable connection maintaining the protection device in a first condition having a first inflated volume, the releasable connection being releasable to permit the protection device to inflate to a second condition having a second inflated volume greater than the first inflated volume; and

adapting the releasable connection to release when the vent is in the closed condition and maintain the releasable connection when the vent is in the open condition.