Electrical connector and a fabricating method thereof

• US 7,955,136 B1
• Filed: 02/28/2010
• Issued: 06/07/2011
• Est. Priority Date: 02/28/2010
• Status: Expired due to Fees

• Current Assignee: Cheng UEI Precision Industry Company Limited
• Original Assignee: Cheng UEI Precision Industry Company Limited
• Inventors: Lai, Ming-Chun
• Primary Examiner(s): NASRI, JAVAID H
• Application Number:
  US12/714,542
• Time in Patent Office: 464 Days
• Field of Search: 439/660, 439/607.01
• US Class Current: 439/660
• CPC Class Codes: H01R 13/502 composed of different pieces H01R13/514 takes precedence
• CPC Class Codes: H01R 13/56 Means for preventing chafing or fracture of flexible leads at outlet from coupling part

Abstract

An electrical connector includes a shell, an insulating housing, a plurality of contacts and a pair of strengthening plates. The insulating housing is formed with a contact tongue plate. If the electrical connector is assembled, the contacts are inserted into the insulating housing. The strengthening plates are inserted in the contact tongue plate. The contact tongue plate with the contacts and the strengthening plates are received in the shell. The strengthening plates will improve the structure of the contact tongue plate of the electrical connector to resist an external force such as a pressing force of a mating connector. The strengthening plates can prevent the contact tongue plate of the electrical connector from deformation and damage.

Claims

1. An electrical connector comprising:

a shell;

an insulating housing formed with a contact tongue plate received in the shell, the insulating housing comprising a main body formed with a front surface and a rear surface opposite to the front surface, the contact tongue plate extending from the front surface of the main body, a plurality of contact grooves defined at a plane of the contact tongue plate and extending to the rear surface of the main body, at least two positioning slits defined in the contact tongue plate and extending to the main body, the contact tongue plate being parallel to and offset from a top surface of the main body for a preset distance, and the contact tongue plate being parallel to and offset from a bottom surface of the main body for another preset distance;

a plurality of contacts received respectively in the plurality of contact grooves of the insulating housing and exposed at the plane of the contact tongue plate; and

at least two strengthening plates received in the at least two positioning slits of the contact tongue plate respectively, each of the at least two strengthening plates formed with a main board received in the main body and a finger piece received in the contact tongue plate.

2. The electrical connector as claimed in claim 1, wherein the positioning slits are opened at the rear surface of the main body and defines a first positioning section formed at the contact tongue plate and a second positioning section formed at the main body and connected to the first positioning section, the strengthening plates vertically inserted into the positioning slits, the main board of the each of the at least two strengthening plates is received in the second positioning section, and the finger piece of the each of the at least two strengthening plates is received in the first positioning section.

3. The electrical connector as claimed in claim 2, wherein the contact grooves are penetrated the rear surface of the main body to form a first receiving section, and extended downward to a bottom surface of the main body to form a second receiving section, each of the contacts is formed with a main portion received in the first receiving section of each contact groove, a contact arm extended forward from the main portion and exposed from the plane of the contact tongue plate, and a soldering leg extended downward from the main portion and received in the second receiving section.

4. The electrical connector as claimed in claim 3, wherein the shell comprises a sleeve body defining at least one engaging indentation at each of side plates of the sleeve body, the main body is protruded at least one engaging block at each of side surfaces for engaging in the engaging indentation.

5. The electrical connector as claimed in claim 4, wherein the shell comprises a cover covering the rear surface of the main body of the insulating housing, the cover is extended to form at least one engaging tab from each of side edges thereof, the engaging tab is arranged to beside the side plate of the sleeve body and defines an engaging hole, each side plate of the sleeve body is formed with a wedge for engaging in the engaging hole.

6. The electrical connector as claimed in claim 5, wherein the front surface of the main body of the insulating housing is extended a supporting plate, the supporting plate is spaced from the contact tongue plate and arranged adjacent to the bottom surface of the main body for supporting an outer surface of a bottom plate of the sleeve body of the shell.

7. A method of fabricating an electrical connector comprising:

forming an insulating housing with a main body having a front surface and a rear surface, a contact tongue plate extending from the front surface of the main body, and being parallel to and offset from a top surface and a bottom surface of the main body, respectively, a plurality of contact grooves formed at a plane of the contact tongue plate and extending to the rear surface of the main body, and at least two positioning slits defined in the contact tongue plate and extending to the rear surface of the main body;

inserting a plurality of contacts into the plurality of contact grooves of the insulating housing respectively;

inserting at least two strengthening plates in the at least two positioning slits of the contact tongue plate, respectively; and

receiving the insulating housing with the main body, the contact tongue plate, the contacts and the strengthening plates in a shell.

8. The method of fabricating an electrical connector as claimed in claim 7, further comprising:

forming a first positioning section of each positioning slit in the contact tongue plate, forming a second positioning section of each positioning slit in the main body to connected the first positioning section, and opening the second positioning section at the rear surface of the main body;

stamping a main board and a finger piece of each strengthening plate; and

inserting each strengthening plate into each positioning slit vertically from the rear surface of the main body to position the finger piece in the first positioning section and position the main board in the second positioning section.

9. The method of fabricating an electrical connector as claimed in claim 8, further comprising:

forming a first receiving section of each contact groove from the plane of the contact tongue plate to the rear surface of the main body horizontally and opening the first receiving section at the rear surface;

forming a second receiving section of each contact groove at the rear surface of the main body vertically, and connecting the second receiving section to the first receiving section;

stamping each contact with a horizontal main portion, a contact arm extended forward from the main portion and a soldering leg extended downward from the main portion; and

inserting each contact into each contact groove from rear surface of the main body to position the main body in the first receiving section, position the soldering leg in the section receiving section, and exposing the contact arm from the first receiving section.

10. The method of fabricating an electrical connector as claimed in claim 9, further comprising:

stamping the shell with a sleeve body defining a front opening and a rear opening, and stamping an engaging indentation at each side plates of the sleeve body, which is opened at a rear edge of each side plate;

forming an engaging block at each side surface of the main body; and

inserting the insulating body into the sleeve body of the shell from the rear opening to position the engaging block in the engaging indentation.

11. The method of fabricating an electrical connector as claimed in claim 10, further comprising:

stamping a cover of the shell extended from a rear edge of a top plate of the sleeve body;

stamping an engaging tab of the shell from each side edge of the cover;

stamping an engaging hole of the shell at each engaging tab;

stamping a wedge of the shell at each side plate of the sleeve body;

bending the cover to cover the rear opening of the sleeve body; and

bending the engaging to be positioned beside the side plate and to engage the wedge in the engaging hole.

12. The method of fabricating an electrical connector as claimed in claim 11, further comprising:

forming a supporting plate from the front surface of the main body, which is spaced from the contact tongue plate to support a bottom plate of the sleeve body of the shell.