Shoulder orthosis

• US 7,955,285 B2
• Filed: 01/20/2004
• Issued: 06/07/2011
• Est. Priority Date: 06/01/1998
• Status: Expired due to Fees

• Current Assignee: Bonutti Research Incorporated (Bonutti IP LLC)
• Original Assignee: Bonutti Research Incorporated (Bonutti IP LLC)
• Inventors: Leo, Christopher A., Ruholl, Kevin R., Bonutti, Peter M.
• Primary Examiner(s): Brown; Michael A.
• Application Number:
  US10/760,598
• Publication Number:
  US 20040153010A1
• Time in Patent Office: 2,695 Days
• Field of Search: 602 20- 23, 602/5, 602/19, 602/16, 602 26- 27, 128878-879, 128/882
• US Class Current: 602/16
• CPC Class Codes: A61F 2005/0146 combining rotational and sliding movements, e.g. simulating movements of a natural joint
• CPC Class Codes: A61F 2005/0165 with limits of movement
• CPC Class Codes: A61F 5/0102 specially adapted for correcting deformities of the limbs or for supporting them; Ortheses, e.g. with articulations
• CPC Class Codes: A61F 5/013 for the arms, hands or fingers A61F5/0118 takes precedence
• CPC Class Codes: A61F 5/05858 for the arms restraining devices, e.g. slings A61F5/37
• CPC Class Codes: A61H 1/0281 Shoulder

Abstract

A shoulder orthosis is utilized to effect relative movement between bones in a body of a patient. The orthosis includes a base section which is connected with a trunk of a patient'"'"'s body, an upper arm section which is connected with an upper portion of an arm of the patient, and a lower arm section which is connected with a lower portion of the arm of a patient. An interconnection between the base section and upper arm section of the orthosis is disposed beneath an axilla between the trunk and arm of the patient. A main drive assembly is operable to rotate the lower arm section of the orthosis relative to the upper arm section of the orthosis to pivot a humerus bone in the upper arm of the patient relative to a scapula bone in a shoulder of the patient. A secondary drive assembly is operable to move the lower arm section and upper arm section relative to the base section of the orthosis to move the upper arm of the patient into alignment with the shoulder of the patient.

Claims

1. A shoulder orthosis for effecting rotation of an upper portion of an arm relative to a shoulder joint of a patient, the shoulder orthosis comprising:

a base section adapted to be coupled to a trunk of the patient, the base section having a proximal end portion and a distal end portion;

an upper arm section rotatably coupled to the base section at the proximal end portion for receiving the upper portion of the arm, such that the upper arm section is configured to rotate with respect to the base section about a connection positionable near an armpit of the patient; and

a drive assembly operatively coupled to the upper arm section, and movable with respect to the upper arm section to rotate a humerus bone in the upper portion of the arm relative to a scapula bone of the shoulder joint.

2. A shoulder orthosis in accordance with claim 1 further comprising a lower arm section for receiving a lower portion of the arm, the first drive assembly operatively coupling the lower arm section to the upper arm section.

3. A shoulder orthosis in accordance with claim 2 wherein the lower arm section maintains the lower portion of the arm substantially orthogonal to the upper portion of the arm.

4. A shoulder orthosis in accordance with claim 2 wherein the drive assembly is manually operable by the patient to move the lower portion of the arm with respect to the upper portion of the arm to effect one of internal rotation of the humerus bone relative to the scapula bone and external rotation of the humerus bone relative to the scapula bone.

5. A shoulder orthosis in accordance with claim 1 wherein the drive assembly is selectively operable to effect one of internal rotation of the humerus bone relative to the scapula bone and external rotation of the humerus bone relative to the scapula bone.

6. A shoulder orthosis in accordance with claim 5 wherein the drive assembly pivots the lower portion of the arm about an axis of the upper portion of the arm to effect rotation of the humerus bone relative to the scapula bone with an axis of the humerus bone substantially aligned with a center of a glenoid cavity defined in the scapula bone to limit movement of the scapula bone relative to the trunk.

7. A shoulder orthosis in accordance with claim 1 wherein the first drive assembly comprises a drive gear having an axis of rotation aligned relative to an axis of the upper portion of the arm.

8. A shoulder orthosis in accordance with claim 7 wherein the drive gear defines an opening through which an elbow connecting the upper portion of the arm and the lower portion of the arm is positioned.

9. A shoulder orthosis in accordance with claim 7 wherein the drive gear comprises an arcuate array of teeth, the drive gear having an axis substantially coincident with a longitudinal axis of the upper arm section.

10. A shoulder orthosis in accordance with claim 7 further comprising a positioning assembly supporting the drive gear for rotation about the axis of rotation.

11. A shoulder orthosis in accordance with claim 10 further comprising a pinion gear rotatably mounted to the upper arm section and engaged with the drive gear.

12. A shoulder orthosis in accordance with claim 11 wherein the positioning assembly comprises at least one guide block coupled to the upper arm section having at least one pin extending into an arcuate groove defined within the drive gear to facilitate rotational movement of the drive gear relative to the upper arm section upon rotation of the pinion gear.

13. A shoulder orthosis in accordance with claim 11 further comprising a reversible ratchet operatively coupled to the pinion gear to rotate the drive gear to effect one of internal rotation of the humerus bone relative to the scapula bone and external rotation of the humerus bone relative to the scapula bone.

14. A shoulder orthosis in accordance with claim 1 wherein the first drive assembly comprises a resilient member configured to pivot the lower portion of the arm.

15. A shoulder orthosis in accordance with claim 1 further comprising a second drive assembly operable to align the upper portion of the arm with the shoulder joint.

16. A shoulder orthosis in accordance with claim 1 further comprising a second drive assembly operable to be substantially aligned relative to an axis of the humerus bone with a glenoid cavity of the scapula bone.

17. A shoulder orthosis in accordance with claim 16 wherein, with the axis of the humerus bone extending substantially through the center of the glenoid cavity, the first drive assembly is movable with respect to the upper arm section to rotate the humerus bone about the axis while the scapula bone remains substantially stationary relative to the trunk.

18. A shoulder orthosis in accordance with claim 1 further comprising a second drive assembly operatively coupled to the upper arm section to move the upper portion of the arm with respect to the shoulder joint to effect one of abduction and adduction of the arm.

19. A shoulder orthosis in accordance with claim 1 wherein the first drive assembly is operable to interrupt rotation of the humerus bone with viscoelastic body tissue stretched to an extent compatible with a comfort level of the patient.

20. A shoulder orthosis in accordance with claim 19 wherein the first drive assembly maintains tension in the viscoelastic body tissue interconnecting the upper portion of the arm and the shoulder joint when operation of the first drive assembly is interrupted.

21. A shoulder orthosis for effecting rotation of an upper portion of an arm relative to a shoulder joint of a patient, the shoulder orthosis comprising:

an upper arm section for receiving the upper portion of the arm;

a lower arm section for receiving a lower portion of the arm and maintaining the lower portion of the arm substantially orthogonal to the upper portion of the arm;

a base section adapted to be coupled to a trunk of the patient, the base section having a proximal end portion and a distal end portion, the upper arm section rotatably coupled to the base section near the proximal end, such that the upper arm section is configured to move with respect to the base section about a connection positioned near an armpit of the patient; and

a drive assembly operatively coupling the lower arm section to the upper arm section, and movable with respect to the upper arm section to rotate a humerus bone in the upper portion of the arm relative to a scapula bone at the shoulder joint of the patient.

22. A shoulder orthosis in accordance with claim 21 wherein the base section resists movement relative to the trunk of the patient.

23. A shoulder orthosis in accordance with claim 21 wherein the first drive assembly is selectively operable by the patient to move the lower portion of the arm with respect to the upper portion of the arm to effect one of internal rotation of the humerus bone relative to the scapula bone and external rotation of the humerus bone relative to the scapula bone.

24. A shoulder orthosis in accordance with claim 21 wherein the first drive assembly comprises a drive gear having an axis of rotation along a central axis of the upper portion of the arm.

25. A shoulder orthosis in accordance with claim 24 wherein the drive gear comprises an arcuate array of teeth forming a portion of a circle, the drive gear having an axis substantially aligned with an axis of the upper arm section.

26. A shoulder orthosis in accordance with claim 24 wherein the drive gear is fixedly coupled to the lower arm section.

27. A shoulder orthosis in accordance with claim 24 further comprising a reversible ratchet operatively coupled to the drive gear to rotate the drive gear to effect one of internal rotation of the humerus bone relative to the scapula bone and external rotation of the humerus bone relative to the scapula bone.

28. A shoulder orthosis in accordance with claim 21 wherein the first drive assembly comprises a resilient member to pivot the lower portion of the arm about an axis of the upper portion of the arm to effect rotation of the humerus bone relative to the scapula bone with an axis of the humerus bone aligned with a center of a glenoid cavity defined in the scapula bone to limit movement of the scapula bone relative to the trunk.

29. A shoulder orthosis in accordance with claim 21 further comprising a second drive assembly operable to align the upper portion of the arm with the shoulder joint.

30. A shoulder orthosis in accordance with claim 21 further comprising a second drive assembly operable to align an axis of the humerus bone with a center of a glenoid cavity defined in the scapula bone.

31. A shoulder orthosis in accordance with claim 21 further comprising a second drive assembly operatively coupled to the upper arm section to move the upper portion of the arm with respect to the shoulder joint to effect one of abduction and adduction of the arm.

32. A shoulder orthosis in accordance with claim 21 wherein the first drive assembly is operable to interrupt rotation of the humerus bone with viscoelastic body tissue stretched to a maximum extent compatible with a comfort level of the patient.

33. A shoulder orthosis in accordance with claim 32 wherein the first drive assembly maintains tension in the viscoelastic body tissue interconnecting the upper portion of the arm and the shoulder joint when operation of the first drive assembly is interrupted.

34. An orthosis for effecting rotation of a limb relative to a joint of a patient, the orthosis comprising:

a base section adapted to be coupled to a trunk of the patient, the base section having a proximal end portion and a distal end portion;

a first section rotatably coupled to the base section at the proximal end portion for receiving a proximal portion of the limb, such that the upper arm section is configured to move with respect to the base section about a connection positioned near an armpit of the patient; and

a drive assembly operatively coupled to the first section to rotate a bone relative to the joint of the patient.

35. An orthosis in accordance with claim 34 further comprising a second section for receiving a distal portion of the limb, the drive assembly operatively coupling the second section to the first section.

36. A method for assembling a shoulder orthosis, the method comprising:

configuring an upper arm section for receiving the upper portion of the arm;

configuring a lower arm section for receiving a lower portion of the arm to maintain the lower portion of the arm substantially orthogonal to the upper portion of the arm;

configuring a base section to a trunk of the patient, the base section having a proximal end portion and a distal end portion;

rotationally coupling the upper arm section to the base section at the proximal end portion, such that the upper arm section is configured to move with respect to the base section about a connection positionable beneath an armpit of the patient; and

operatively coupling the lower arm section to the upper arm section with a first drive assembly that is movable with respect to the upper arm section to rotate a humerus bone in the upper portion of the arm relative to a scapula bone at the shoulder joint of the patient.

37. A method in accordance with claim 36 further wherein configuring a base section further comprises configuring a base section to resist movement relative to the trunk of the patient.

38. A method in accordance with claim 36 wherein operatively coupling the lower arm section to the upper arm section comprises coupling the first drive assembly such that the first drive assembly is selectively operable by the patient to move the lower portion of the arm with respect to the upper portion of the arm to effect one of internal rotation of the humerus bone relative to the scapula bone and external rotation of the humerus bone relative to the scapula bone.

39. A method in accordance with claim 36 further comprising coupling the first drive assembly to a drive gear having an axis of rotation along an axis of the upper portion of the arm.

40. A method in accordance with claim 39 wherein coupling the first drive assembly to a drive gear includes coupling a drive gear including an arcuate array of teeth forming a portion of a circle, the drive gear having an axis substantially aligned with an axis of the upper arm section.

41. A method in accordance with claim 39 further comprising fixedly coupling the drive gear to the lower arm section.

42. A method in accordance with claim 39 further comprising operatively coupling a ratchet to the drive gear to rotate the drive gear to effect one of internal rotation of the humerus bone relative to the scapula bone and external rotation of the humerus bone relative to the scapula bone.

43. A method in accordance with claim 36 wherein coupling the first drive assembly further comprises coupling the first drive assembly including a resilient member to rotate the lower portion of the arm about an axis of the upper portion of the arm to effect rotation of the humerus bone relative to the scapula bone with a an axis of the humerus bone substantially aligned with a center of a glenoid cavity defined in the scapula bone to limit movement of the scapula bone relative to the trunk.

44. A method in accordance with claim 36 further comprising operatively coupling a second drive assembly to the upper arm section to align the upper portion of the arm with the shoulder joint.

45. A method in accordance with claim 36 further comprising operatively coupling a second drive assembly to the upper arm section to substantially align an axis of the humerus bone with a center of a glenoid cavity defined in the scapula bone.

46. A method in accordance with claim 36 further comprising operatively coupling a second drive assembly to the upper arm section to move the upper portion of the arm with respect to the shoulder joint to effect one of abduction and adduction of the arm.

47. A method in accordance with claim 36 wherein coupling the first drive assembly further comprises coupling the first drive assembly that is configured to interrupt rotation of the humerus bone with viscoelastic body tissue stretched to a maximum extent compatible with a comfort level of the patient.

48. A method in accordance with claim 47 wherein coupling the first drive assembly further comprises coupling the first drive assembly that is configured to maintain tension in the viscoelastic body tissue interconnecting the upper portion of the arm and the shoulder joint when operation of the first drive assembly is interrupted.