Prosthetic foot with tunable performance

• US 7,955,399 B2
• Filed: 04/01/2005
• Issued: 06/07/2011
• Est. Priority Date: 04/01/2004
• Status: Expired due to Fees

• Current Assignee: BioQuest Prosthetics LLC
• Original Assignee: BioQuest Prosthetics LLC
• Inventors: Townsend, Barry W., Claudino, Byron K.
• Primary Examiner(s): Willse; David H
• Assistant Examiner(s): Blanco; Javier G
• Application Number:
  US10/594,797
• Publication Number:
  US 20070219643A1
• Time in Patent Office: 2,258 Days
• Field of Search: 623 47- 55
• US Class Current: 623/55
• CPC Class Codes: A61F 2/60 Artificial legs or feet or parts thereof
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/502 for adjusting length for implantable joints A61F2002/3055
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5079 Leaf springs A61F2002/6657 takes precedence
• CPC Class Codes: A61F 2002/5083 modular
• CPC Class Codes: A61F 2002/607 Lower legs
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6635 Metatarsals
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/6685 S-shaped
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws

Abstract

A prosthetic foot (100) incorporates a foot keel (101) and a resilient calf shank (105) with its lower end connection to the foot keel to form an ankle joint of the prosthetic foot. The foot keel has forefoot and hindfoot portions and a midfoot portion extending between the forefoot and hindfoot portions. The calf shank extends upward from the foot keel by way of an anterior facing convexly curved portion (106) of the shank, and is secured to the foot keel by way of a coupling element (107) which is monolithically formed with the forefoot portion of the foot. The lower end of the shank is reversely curved (110) and housed by a reversely curved portion (112) of the coupling element.

Claims

1. A prosthetic foot comprising:

a longitudinally extending foot keel having a forefoot portion at one end, a hindfoot portion at an opposite end and an upwardly arched midfoot portion extending between said forefoot and hindfoot portions;

an ankle secured to the foot keel;

an upstanding calf shank extending upward from the ankle;

wherein the ankle and calf shank are monolithically formed as a resilient member having a reversely curved lower end secured to the foot keel to form the ankle and extending upward from the foot keel by way of an anterior facing convexly curved portion of the member, and

a posterior calf device on the prosthesis to store enemy during force loading of the prosthesis and return the stored energy during force unloading to increase the kinetic power generated for propulsive force by the prosthesis in gait, wherein the posterior calf device includes at least one elongated member extending between the upper portion of the calf shank and a lower portion of the prosthetic foot, and at least one spring which is resiliently biased by the at least one elongated member in response to anterior movement of the upper end of the shank for storing energy,

wherein the resilient member is secured to the foot keel by way of a coupling element which is monolithically formed with the forefoot portion of the foot keel, wherein the hindfoot portion and the midfoot portion of the foot keel are monolithically formed and connected to the monolithically formed forefoot portion and coupling element and wherein the coupling element extends posteriorly from the forefoot portion as a cantilever over the midfoot portion and part of the hindfoot portion of the foot keel,

wherein the reversely curved lower end of the resilient member is in the form of a posteriorly-oriented spiral, and wherein the coupling element forms an anterior facing concavity within which the reversely curved lower end of the resilient member is housed.

2. The prosthetic foot according to claim 1, wherein a radially inner end of the spiral of the resilient member is fastened to the coupling element.

3. The prosthetic foot according to claim 1, wherein the coupling element includes a stop to limit dorsiflexion of the resilient member.

4. The prosthetic foot according to claim 1, further comprising a cosmetic covering in the shape of a human foot and lower leg, the cosmetic covering being located over the foot keel, ankle and at least the lower end of the calf shank with the calf shank extending upward from the ankle within the lower leg covering.

5. The prosthetic foot according to claim 1, wherein the at least one spring includes a coiled spring with a free end connected to the elongated member, the coiled spring being resiliently expanded in response to anterior movement of the upper end of the shank in gait for storing energy.

6. The system-prosthetic foot according to claim 1, wherein the coupling element is configured to position a lower end of the ankle at a height above the ground higher than the upwardly arched midfoot portion of the foot keel.