Method for constructing patterns in a layered manner
First Claim
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1. A process for producing patterns in layers on a building platform, comprising:
- providing a first particulate material;
providing a first reactive component;
mixing the first particulate material and the first reactive component as needed during the producing process to form a first material mixture, wherein a residual porosity remains in the first material mixture;
applying the first material mixture to the building platform;
providing a second material, the second material comprising a reactive component, wherein the second material comprises a furan resin and/or a phenol resin and is applied by a droplet production technique;
applying the second material selectively onto the first material mix creating a layer and thus causing a chemical reaction that beings to solidify the combination of the first material mixture and the second material wherein processing times of the material mixtures are kept short so that any slightly volatile ingredients in the second material are retained;
repeating the applying steps within a time period before the chemical reaction completely solidifies the previous layer;
repeating the above steps until a pattern is produced; and
evaporating the residual slightly volatile ingredients;
wherein the first reactive component includes a carrying agent and volatilization of the entire carrying agent occurs prior to being used as a casting mold.
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Abstract
A process to produce models in layers is described, whereby a first material and then selectively a second material is applied in layers on a building platform and these two application stages are repeated until a desired pattern is achieved. The two materials form a solid if a suitable mixture ratio is used and the first material is a material mixture. The material mixture is at least partially prepared prior to each application stage.
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Citations
18 Claims
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1. A process for producing patterns in layers on a building platform, comprising:
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providing a first particulate material; providing a first reactive component; mixing the first particulate material and the first reactive component as needed during the producing process to form a first material mixture, wherein a residual porosity remains in the first material mixture; applying the first material mixture to the building platform; providing a second material, the second material comprising a reactive component, wherein the second material comprises a furan resin and/or a phenol resin and is applied by a droplet production technique; applying the second material selectively onto the first material mix creating a layer and thus causing a chemical reaction that beings to solidify the combination of the first material mixture and the second material wherein processing times of the material mixtures are kept short so that any slightly volatile ingredients in the second material are retained; repeating the applying steps within a time period before the chemical reaction completely solidifies the previous layer; repeating the above steps until a pattern is produced; and evaporating the residual slightly volatile ingredients; wherein the first reactive component includes a carrying agent and volatilization of the entire carrying agent occurs prior to being used as a casting mold. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14)
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15. A process for producing patterns in layers on a building platform, comprising:
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providing a first particulate material; providing a first reactive component, wherein the first reactive material is a furan resin and/or a phenol resin; mixing the first particulate material and the first reactive component as needed during the producing process to form a first material mixture, wherein a residual porosity remains in the first material mixture; applying the first material mixture to the building platform; providing a second material, the second material comprising a reactive component; applying the second material selectively onto the first material mix creating a layer and thus causing a chemical reaction that beings to solidify the combination of the first material mixture and the second material; repeating the applying steps within a time period before the chemical reaction completely solidifies the previous layer; and repeating the above steps until a pattern is produced, wherein processing times of the material mixtures are kept short so that any slightly volatile ingredients in a binding agent are retained. - View Dependent Claims (16, 17, 18)
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Specification