Organic electroluminescent device and method of preparing the same

• US 7,955,717 B2
• Filed: 06/28/2005
• Issued: 06/07/2011
• Est. Priority Date: 06/29/2004
• Status: Active Grant

• Current Assignee: Samsung Display Company Limited (Samsung Electronics Co. Ltd.)
• Original Assignee: Samsung Mobile Display Company Limited (Samsung Electronics Co. Ltd.)
• Inventors: Choi, Dong-Soo, Song, Seung-Yong, Park, Jin-Woo, Lee, Jong-Hyuk, Cho, Yoon-Hyeung, Kwon, Jang-Hyuk
• Primary Examiner(s): Garrett; Dawn L.
• Application Number:
  US11/167,927
• Publication Number:
  US 20060003139A1
• Time in Patent Office: 2,170 Days
• Field of Search: 427/66, 313/512, 313/506, 257/E51.02, 257/E33.059
• US Class Current: 428/690
• CPC Class Codes: H10K 2102/3026 Top emission
• CPC Class Codes: H10K 50/846 comprising getter material or desiccants
• CPC Class Codes: H10K 59/874 including getter material or desiccant
• CPC Class Codes: Y10S 428/917 Electroluminescent
• CPC Class Codes: Y10T 428/239 Complete cover or casing
• CPC Class Codes: Y10T 428/25 Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
• CPC Class Codes: Y10T 428/258 Alkali metal or alkaline earth metal or compound thereof

Abstract

An organic electroluminescent device and a method of preparing the same are provided. The organic electroluminescent device includes a sealing layer which is formed on a sealing substrate, and which includes a cohesion layer, a transparent polymer layer, and a transparent moisture absorption layer. Since the transparent moisture absorption layer of the organic electroluminescent device is provided to a sealing substrate using an attaching method, the organic electroluminescent device has an improved life span property due to a firm sealed structure and better light extraction efficiency due to the transparent moisture absorption layer below the sealing substrate.

Claims

1. An organic electroluminescent device, comprising:

a substrate;

an organic electroluminescent unit formed on the substrate, the organic electroluminescent unit comprising a first electrode, a second electrode and an organic luminescent unit interposed between the first electrode and the second electrode;

a sealant directly formed on the substrate;

a sealing substrate covering the organic electroluminescent unit, the sealing substrate contacting the sealant; and

a sealing layer formed on the sealing substrate, the sealing layer comprising a cohesion layer attached to the sealing substrate, a transparent polymer layer formed on the cohesion layer, and a transparent moisture absorption layer formed on the transparent polymer layer to absorb moisture in a sealed space formed by joining the sealing substrate with the substrate, the sealing layer preventing Rayleigh scattering, the transparent moisture absorption layer comprising nano-sized porous particles and pores, an average diameter of the pores being less than 100 nm, the pores being formed between the nano-sized porous particles.

2. The organic electroluminescent device of claim 1, wherein the cohesion layer comprises an acryl adhesive.

3. The organic electroluminescent device of claim 1, wherein the transparent polymer layer comprises one selected from the group consisting of a polyester polymer, a polycarbonate polymer, a polystyrene polymer and an acryl polymer.

4. The organic electroluminescent device of claim 1, wherein the nano-sized porous particles are at least one selected from the group consisting of alkali metal oxides, alkali earth metal oxides, metal halides, metal sulfates, and metal perchlorates.

5. The organic electroluminescent device of claim 1, wherein the nano-sized porous particles have an average particle diameter of 100 nm or less.

6. A method of preparing an organic electroluminescent device, the method comprising:

providing a sealing substrate;

forming a sealing layer comprising a cohesion layer attached to the sealing substrate, a transparent polymer layer formed on the cohesion layer, and a transparent moisture absorption layer formed on the transparent polymer layer, the sealing layer preventing Rayleigh scattering, the transparent moisture absorption layer comprising nano-sized porous particles and pores, an average diameter of the pores being less than 100 nm, the pores being formed between the nano-sized porous particles;

attaching the sealing layer to the sealing substrate;

preparing a substrate on which an organic electroluminescent unit is formed, the organic electroluminescent unit comprising a first electrode, a second electrode and an organic luminescent unit interposed between the first electrode and the second electrode;

applying a sealant to at least one of the sealing substrate and the substrate; and

joining the sealing substrate with the substrate via the sealant to form a sealed space in which the organic luminescent unit and the sealing layer are positioned, the sealing layer attached to the sealing substrate, the sealing substrate covering the organic electroluminescent unit, the sealing substrate contacting the sealant, a portion of the sealed space being empty, the transparent polymer layer absorbing moisture in the sealed space.

7. The method of claim 6, wherein the forming of the sealing layer comprises:

providing the transparent polymer layer;

forming the transparent moisture absorption layer on one surface of the transparent polymer layer; and

forming the cohesion layer on the other surface of the transparent polymer layer.

8. The method of claim 7, wherein the forming of the transparent moisture absorption layer comprises:

mixing nano-sized porous particles with a solvent and optionally an acid to form a composition in a sol state;

applying the composition to the transparent polymer layer; and

heat-treating the composition applied to the transparent polymer layer.

9. The method of claim 8, wherein the nano-sized porous particles are at least one selected from the group consisting of alkali metal oxides, alkali earth metal oxides, metal halides, metal sulfates, and metal perchlorates.

10. The method of claim 8, wherein the nano-sized porous particles have an average particle diameter of 100 nm or less.

11. The method of claim 8, wherein the solvent is at least one selected from the group consisting of ethanol, methanol, propanol, butanol, isopropanol, methylethylketone, pure water, propyleneglycole, (mono)methylether (PGM), isopropyl cellulose (IPC), methylene chloride (MC), and ethylene carbonate (EC).

12. The method of claim 8, wherein the acid is at least one selected from the group consisting of nitric acid, hydrochloric acid, sulfuric acid, and acetic acid.

13. The method of claim 8, wherein the composition in the sol state contains 60-99 parts by weight of the solvent based on 100 parts by weight of the nano-sized porous particles and 0.01-0.1 part by weight of the acid based on 100 parts by weight of the nano-sized porous particles.

14. The method of claim 7, wherein the forming of the transparent moisture absorption layer is performed using a deposition method.

15. The method of claim 6, wherein the sealant is a thermosetting resin or a UV curable resin.

16. The method of claim 6, wherein the joining of the sealing substrate with the substrate comprises:

reducing a pressure of the sealed space;

first curing the sealant by irradiating a UV light; and

second curing the sealant by a thermal curing process.

17. An organic electroluminescent device prepared by the method of claim 6.

18. An organic electroluminescent device, comprising:

a substrate on which an organic electroluminescent unit is formed, the organic electroluminescent unit comprising a first electrode, a second electrode and an organic luminescent unit interposed between the first electrode and the second electrode;

a sealing substrate joined with the substrate via a sealant to produce a sealed space in which the organic luminescent unit is positioned; and

a sealing layer positioned inside the sealed space and attached to the sealing substrate, the sealing layer comprising a cohesion layer attached to the sealing substrate, a transparent polymer layer and a transparent moisture absorption layer to absorb moisture in the sealed space, a portion of the sealed space being empty, the sealing layer preventing Rayleigh scattering, the transparent moisture absorption layer comprising nano-sized porous particles and pores, an average diameter of the pores being less than 100 nm, the pores being formed between the nano-sized porous particles.