In-ovo injection machine with transversely movable egg tray assembly for manual egg transfer after injection

• US 7,958,843 B2
• Filed: 08/06/2008
• Issued: 06/14/2011
• Est. Priority Date: 01/23/2008
• Status: Active Grant

• Current Assignee: Sanovo Capital A/S
• Original Assignee: Avitech LLC
• Inventors: Bevensee, Erich Frederik, Correa, Rafael S., Samson, William D.
• Primary Examiner(s): ABBOTT, YVONNE RENEE
• Application Number:
  US12/222,307
• Publication Number:
  US 20090183685A1
• Time in Patent Office: 1,042 Days
• Field of Search: 119/6.8, 119/348, 119/346, 119/341, 119/342
• US Class Current: 119/6.8
• CPC Class Codes: A01K 45/007 Injecting or otherwise treating hatching eggs

Abstract

An in-ovo egg injection machine has a transversely or laterally movable supporting structure which is mounted beneath and adjacent the injector assembly and enables the operator to move egg trays into and out of the injection area from the side of the machine. The supporting structure includes two longitudinally extending opposed support rails that are mounted on a movable member so that the longitudinal support rails are spaced from one another at a set distance to define a support cradle. The movable member is supported on two transversely extending guide rails that are approximately twice the width of the injection area in length so as to allow the support cradle to be moved, preferably by hand, to an injection position directly under the injector assembly and then, by moving the support cradle in a lateral direction on the guide rails, to a loading/unloading position horizontally spaced from the injection area.

Claims

1. An automated injection machine for injecting fluid substances into eggs, said machine comprising:

a support frame having a movable supporting structure mounted thereon, said movable supporting structure retaining an egg tray thereon and said movable supporting structure and said egg tray moving together laterally in a generally horizontal direction when said egg tray is retained on said support structure;

an injector assembly mounted on or coupled to said support frame and having a plurality of injectors arranged in a generally rectangular, longitudinally extending matrix above said egg tray;

said plurality of injectors being movable in a substantially vertical direction and having needles to inject eggs in said egg tray retained on and positioned by said supporting structure; and

said supporting structure being movable between an injection position in which eggs in an egg tray retained on said supporting structure are positioned directly underneath and in vertical alignment with said injectors and a loading position in which said supporting structure and said egg tray retained thereon are positioned laterally away from said injectors, said supporting structure being movable back and forth between said injection and loading positions.

2. The automated egg injection machine as set forth in claim 1, wherein said supporting structure includes a pair of longitudinally extending opposed support rails rigidly mounted on a movable plate member so that the support rails are spaced from one another at a set distance to define a traveling support cradle.

3. The automated egg injection machine as set forth in claim 2, wherein said plate member is movably mounted on at least two pairs of wheels that roll on opposed transversely extending guide rails between said injection position and said loading position.

4. The automated egg injection machines as recited in claim 3, wherein the wheels of each pair are rigidly interconnected by a shaft.

5. The automated egg injection machines as recited in claim 4, wherein said wheels are coupled to toothed rollers that move along racks mounted on said guide rails.

6. The automated egg injection machine as set forth in claim 1, wherein said supporting structure is manually movable.

7. The automated egg injection machine as set forth in claim 1, further comprising a series of spray nozzles mounted on said frame and under the injectors to spray sanitizing solution upwardly onto said injectors and said needles during a sanitizing cycle.

8. The automated egg injection machine as recited in claim 1, wherein the injection section includes a moveable injector assembly in which said injectors are individually moveable within said injector assembly in a vertical direction, and further includes gripping elements in said injector assembly which inflate to grip said injectors when properly positioned on said eggs for injection.

9. The automated egg injection machines as recited in claim 1, further comprising an egg tray support mounted to said support frame on a side thereof adjacent the loading position.

10. An automated injection machine for injecting fluid substances into eggs, said machine comprising:

an injector assembly having a plurality of injectors arranged in a matrix and coupled to a fluid delivery system;

a machine frame including a manually movable supporting structure mounted thereon for holding and moving an egg tray through a horizontal range of motion with respect to said frame;

said plurality of injectors being machine movable in a substantially vertical direction and having needles to inject eggs in an egg tray positioned on said supporting structure with a fluid provided by said fluid delivery system in accordance with an automated injection sequence; and

said supporting structure being manually movable back and forth through said horizontal range of motion to move in one direction from an injection position in which eggs on an egg tray positioned on said supporting structure are underneath and in vertical alignment with said injectors, to a loading position in which said supporting structure is moved to one side with respect to said injection position, and then to move in an opposite direction to return to the infection position.

11. The automated egg injection machine as set forth in claim 10, wherein said injector assembly and said supporting structure are mounted on a frame having a longitudinal length and a lateral width, said supporting structure being movable only transversely to said length so as to move back and forth across said width.

12. The automated egg injection machine as set forth in claim 11, wherein said supporting structure includes a pair of longitudinally extending opposed support rails rigidly mounted on a movable plate member so that the support rails are spaced from one another at a set distance, said support rails and said plate member together defining a traveling support cradle for holding and moving an egg tray between said loading and injection positions.

13. The automated egg injection machine as set forth in claim 12, wherein said plate member is movably supported on two transversely extending guide rails having a length that is approximately twice a width of said injector assembly and that generally corresponds with said frame width so that said support cradle can be moved back and forth between said injection position and said loading position.

14. The automated egg injection machine as set forth in claim 12, wherein said plate member is mounted on wheels that roll on said transversely extending guide rails.

15. The automated egg injection machine as set forth in claim 11, further comprising a series of spray nozzles mounted on said frame and under the injectors to spray sanitizing solution upwardly onto said injectors and needles during a sanitizing cycle.

16. The automated egg injection machine as recited in claim 11, further comprising a longitudinal alignment mechanism and a lateral alignment mechanism to ensure the eggs are in vertical alignment with the injectors prior to injection.

17. The automated egg injection machine as recited in claim 16, wherein the longitudinal alignment mechanism includes a pair of tapered guide arms in spaced relationship adjacent front and rear ends of said frame, and said lateral alignment mechanism includes a placement bracket and a stop bracket between which the movable supporting structure is laterally positioned prior to injection.

18. The automated egg injection machine as recited in claim 10, wherein the injection section includes a moveable injector assembly in which said injectors are individually moveable within said injector assembly in a vertical direction, and further includes gripping elements in said injector assembly which inflate to grip said injectors when properly positioned on said eggs for injection.

19. A method of injecting eggs with a fluid using an automated injection assembly including a plurality of injectors arranged in a matrix and supported on a frame and a manually movable supporting structure also mounted on said frame and arranged to move horizontally back and forth from an injection position directly under the injection assembly to a loading position that is horizontally spaced from said injection position, the method comprising the steps of:

manually moving the supporting structure horizontally in a first direction to the loading position;

arranging at least one tray of eggs onto the supporting structure in said loading position;

manually moving the supporting structure horizontally in a second direction to the injection position, said second direction being opposite said first direction;

activating the automated injection assembly to inject the eggs on the egg tray with a fluid in said injection position; and

manually moving the supporting structure horizontally back to the loading position where the egg tray can be removed and a new egg tray loaded for a next automated injection sequence.

20. The method as set forth in claim 19, wherein said steps of manually moving include rolling said supporting structure laterally on spaced guide rails mounted to said frame.

21. The method as set forth in claim 19, further comprising the step of spraying sanitizing solution onto the injectors during a sanitizing cycle.

22. The method as set forth in claim 21, wherein said sanitizing solution is sprayed upwardly from a series of spray nozzles mounted on the frame under the injectors.

23. The method as set forth in claim 19, further comprising the step of using an alignment mechanism to bring the eggs into vertical alignment with the injectors in the injection position prior to injecting the eggs.

24. The method as set forth in claim 23, wherein said injection assembly includes a plurality of gripping elements and said injectors are individually movable within said assembly, said method further comprising the step of inflating said gripping elements in said assembly to grip said injectors when said injectors are vertically aligned with said eggs for injection.