Catheter assembly and method for treating bifurcations

• US 7,959,667 B2
• Filed: 12/21/2006
• Issued: 06/14/2011
• Est. Priority Date: 07/07/2006
• Status: Expired due to Fees

• Current Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Original Assignee: Abbott Cardiovascular Systems Incorporated (Abbott Laboratories)
• Inventors: Barbod, Leonard D., Ta, Diem Uyen, Hearn, Brenna K., Armstrong, Kenneth Kay, Kent, Darrin J., Wu, Caroline, Delgado, Jessie, Hatten, Thomas Ray, Cox, Daniel L., Wrolstad, David K., Pacetti, Stephen Dirk
• Primary Examiner(s): Stewart; Alvin J.
• Application Number:
  US11/643,208
• Publication Number:
  US 20080009933A1
• Time in Patent Office: 1,636 Days
• Field of Search: 623/1.1, 623/1.11, 623/1.35, 623/1.36, 606/108, 606191-200
• US Class Current: 623/1.35
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/954 for placing stents or stent-grafts in a bifurcation
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2002/067 modular
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2250/006 modular

Abstract

An improved stent design and stent delivery catheter assembly for repairing a main vessel and a side branch vessel forming a bifurcation. The stent includes rings aligned along a common longitudinal axis and connected by links, where the stent has one or more portals for aligning with and partially expanding into the opening to the side branch vessel. The stent is implanted at a bifurcation so that the main stent section is in the main vessel, and the portal section covers at least a portion of the opening to the side branch vessel. A second stent can be implanted in the side branch vessel and abut the expanded central section to provide full coverage of the bifurcated area in the main vessel and the side branch vessel. Radiopaque markers on the stent and on the tip of the delivery catheter assist in aligning the portal section with the opening to the side branch vessel.

Claims

1. A stent delivery balloon catheter, comprising:

a) an elongated shaft, having

i) a proximal section having a first inflation lumen;

ii) a bifurcated distal section having a first branch with a second inflation lumen within at least a portion thereof, and a second branch with a third inflation lumen within at least a portion thereof, the second and third inflation lumens each being in fluid communication with the first inflation lumen, the bifurcated distal section further having a secured portion along which the first and second branches are permanently secured together, and an unsecured portion proximally adjacent to the secured portion and along which the first and second branches are not secured together;

iii) an intermediate section joining the proximal and distal sections together, and having a fourth inflation lumen in fluid communication with the first, second, and third inflation lumens; and

iv) a joining wire lumen extending within the proximal section, the intermediate section, and the first branch, and a guidewire lumen extending within at least the intermediate section and the second branch; and

b) a first balloon on the first branch having an inflatable interior in fluid communication with the second inflation lumen, and a second balloon on the second branch having an inflatable interior in fluid communication with the third inflation lumen, and the inflatable interior of the first balloon and the inflatable interior of the second balloon are located distal to the secured portion of the bifurcated distal section;

c) a coupler secured to the second branch, located distal to the inflatable interior of the second balloon, and configured for releasably coupling the first and second branches together to form a coupled configuration;

d) a polymeric radiopaque distal tip marker surrounding a distal end section of the joining wire lumen, located distal to the inflatable interior of the first balloon, and formed of a blend of a polymeric material and radiopaque material; and

e) a stent releaseably mounted on the first and second balloons, located distal to the secured portion of the distal shaft section.

2. The catheter of claim 1, wherein the secured portion is formed at least in part by a tubular outer band member which constrains the first and second branches of the distal shaft section together.

3. The catheter of claim 2, wherein the tubular outer band member is adhesively bonded to the first and second branches.

4. The catheter of claim 1, wherein the secured portion is a first secured portion located approximately midway between a proximal end of one or both of the first and second balloons and a proximal end of the branched distal shaft section.

5. The catheter of claim 4, including a second secured portion adjacent to and proximally spaced apart from the proximal end of one or both of the first and second balloons, such that the second secured portion is distally spaced apart from the first secured portion by an unsecured portion of the first and second branches of the distal shaft section.

6. The catheter of claim 1, wherein the secured portion is formed at least in part by a tubular outer band member of heat shrink tubing, heat shrunk around the first and second branches, and conforming to the underlying outer surfaces of the secured first and second branches such that the tubular outer band member has an hourglass shape.

7. The catheter of claim 1, wherein the first branch includes a soft distal tip member forming the distal end of the first branch, and having the joining wire lumen therein, and the polymeric radiopaque tip marker is an annular ring surrounding and secured to an outer surface of at least a section of the soft distal tip member.

8. The catheter of claim 7, including a polymeric nonradiopaque outer sheath surrounding the proximal end of the soft distal tip member, and wherein the polymeric radiopaque tip marker has an inner surface secured to an outer surface of the soft distal tip member, and has a proximal end located distal to the distal end of the nonradiopaque sleeve, and a distal end located proximal to the distal end of the soft distal tip member.

9. The catheter of claim 1, wherein the polymeric radiopaque distal tip marker is a soft distal tip member forming the distal end of the first branch, and having the joining wire lumen therein.

10. The catheter of claim 1, wherein the polymeric radiopaque distal tip marker is located distal to a distal end of the first balloon.

11. The catheter of claim 1, including one or more balloon radiopaque metal markers on the catheter distal shaft section within the inflatable interiors of the balloon, of a different composition than the polymeric radiopaque distal tip marker.

12. The catheter of claim 11, wherein the polymeric radiopaque distal tip marker is longer than the radiopaque balloon markers.

13. The catheter of claim 11, wherein the polymeric radiopaque tip marker is less radiographically dense than the balloon radiopaque metal markers.

14. The catheter of claim 1, wherein the first branch includes a soft distal tip member forming the distal end of the first branch, and having the joining wire lumen therein, and the polymeric radiopaque tip marker is an annular ring surrounding an outer surface of at least a section of the soft distal tip member.

15. The catheter of claim 14, including a polymeric nonradiopaque outer sheath on at least the proximal end of the soft distal tip member.

16. The catheter of claim 15, wherein the sheath extends to the distal end of the soft distal tip member, and the polymeric radiopaque tip marker has an inner surface secured to an outer surface of the sheath, and has a distal end located proximal to the distal end of the soft distal tip member.

17. The catheter of claim 16, wherein the sheath is formed by a sleeve member having a proximal end located distal to the distal end of the balloon distal skirt section.

18. The catheter of claim 16, including a balloon radiopaque metal marker which is on the catheter distal shaft section and which is formed of a different composition than the polymeric radiopaque distal tip marker, and wherein the polymeric radiopaque tip marker is heat fusion bonded to the sheath, and the heat fusion bonded marker has rounded edges and appears under fluoroscopy with a more rounded image than the balloon radiopaque metal marker.

19. A balloon catheter, comprising:

a) an elongated catheter shaft having a branched distal section with a first and a second branch configured for releasably coupling together to form a coupled configuration, an inflation lumen, and a joining wire lumen extending at least within the first branch of the branched distal section;

b) a first balloon on the first branch with an inflatable interior in fluid communication with the inflation lumen, and a second balloon on the second branch with an inflatable interior in fluid communication with the inflation lumen; and

c) a polymeric radiopaque distal tip marker surrounding a distal end section of the joining wire lumen, located distal to the inflatable interior of the first balloon, and formed of a blend of a polymeric material and radiopaque material.

20. The catheter of claim 19, including a stent releaseably mounted on at least one of the first and second balloons having a distal end located proximal to the polymeric radiopaque distal tip marker.

21. The catheter of claim 19, wherein the first branch has at least one secured portion along which the first branch is permanently secured to the second branch at a location spaced between a proximal end of the branched distal shaft section and a proximal end of the inflatable interiors of the first and second balloons.

22. The catheter of claim 19, including a joining guidewire disposed within the joining wire lumen, and within a guidewire locking mechanism located proximal to the catheter shaft, having a locked mode in which the catheter is releasably locked to the guidewire disposed within the joining wire lumen, and an unlocked mode in which the joining guidewire is slidably disposed within the joining wire lumen.

23. The catheter of claim 22, including a proximal adapter secured to a proximal end of the catheter shaft, having a port configured for connecting to a source of inflation fluid for inflating the first and second balloons, and the guidewire locking mechanism comprises a proximal fitting which is connected to the proximal adapter and which tightens onto the proximal adapter to place the guidewire locking mechanism in the locked mode.

24. The catheter of claim 23, wherein the guidewire locking mechanism comprises a radially collapsible slotted head of a collet member or of an inner extension of the proximal fitting, the slotted head being positioned within the proximal adapter when the proximal fitting is connected to the proximal adapter.

25. The catheter of claim 22, including a proximal adapter secured to a proximal end of the catheter shaft, having a port configured for connecting to a source of inflation fluid for inflating the first and second balloons, wherein the guidewire locking mechanism comprises a guidewire locking torque handle which reversibly engages the joining guidewire to provide a finger hold for manipulation the joining guidewire, and which, in the locked mode, is releaseably connected to a proximal fitting at a proximal end of the proximal adapter.

26. The catheter of claim 19, wherein the second branch has a fixed guidewire with a distal section permanently secured to a distal end section of the second branch, such that a section of the fixed guidewire located proximal to the second balloon extends directly within the inflation lumen of the second branch and not within a guidewire lumen of the catheter shaft.

27. A balloon catheter assembly, comprising:

a) an elongated shaft, having

i) a proximal section having a first inflation lumen;

ii) a bifurcated distal section having a first branch with a second inflation lumen within at least a portion thereof, and a second branch with a third inflation lumen within at least a portion thereof, the second and third inflation lumens each being in fluid communication with the first inflation lumen,

iii) an intermediate section joining the proximal and distal sections together, and having a fourth inflation lumen in fluid communication with the first, second, and third inflation lumens; and

iv) a joining wire lumen extending within the proximal section, the intermediate section, and the first branch, and a guidewire lumen extending within at least the intermediate section and the second branch; and

b) a first balloon on the first branch having an inflatable interior in fluid communication with the second inflation lumen, and a second balloon on the second branch having an inflatable interior in fluid communication with the third inflation lumen;

c) a coupler secured to the second branch, located distal to the inflatable interior of the second balloon, and configured for releasably coupling the first and second branches together to form a coupled configuration; and

d) a joining guidewire disposed within the joining wire lumen, and within a guidewire locking mechanism which is located proximal to the catheter shaft and which has a locked mode in which the catheter is releasably locked to the guidewire disposed within the joining wire lumen, and an unlocked mode in which the joining guidewire is slidably disposed within the joining wire lumen.

28. The catheter of claim 27, including a proximal adapter secured to a proximal end of the catheter shaft, having a port configured for connecting to a source of inflation fluid for inflating the first and second balloons, and the guidewire locking mechanism comprises a proximal fitting which is connected to the proximal adapter and which tightens onto the proximal adapter to place the guidewire locking mechanism in the locked mode.

29. The catheter of claim 28, wherein the guidewire locking mechanism comprises a radially collapsible slotted head of a collet member or of an inner extension of the proximal fitting, the slotted head being positioned within the proximal adapter when the proximal fitting is connected to the proximal adapter.

30. The catheter of claim 27, including a proximal adapter secured to a proximal end of the catheter shaft, having a port configured for connecting to a source of inflation fluid for inflating the first and second balloons, wherein the guidewire locking mechanism comprises a guidewire locking torque handle which reversibly engages the joining guidewire to provide a finger hold for manipulating the joining guidewire, and which, in the locked mode, is releaseably connected to a proximal fitting at a proximal end of the proximal adapter.

31. A balloon catheter, comprising:

a) an elongated shaft having an inflation lumen, and a guidewire lumen;

b) a balloon on a distal shaft section with an interior in fluid communication with the inflation lumen; and

c) a proximal adapter secured to a proximal end of the catheter shaft, having a port configured for connecting to a source of inflation fluid for inflating the balloon, and a guidewire locking mechanism having a locked mode in which the catheter is releasably locked to a guidewire disposed within the guidewire lumen, and an unlocked mode in which the guidewire is slidably disposed within the guidewire lumen, the guidewire locking mechanism comprising a guidewire locking torque handle which reversibly engages the guidewire disposed in the guidewire lumen to provide a finger hold for manipulating the guidewire, and which, in the locked mode, is releaseably connected to a proximal fitting at a proximal end of the proximal adapter.