Method for producing water-absorbing polymers

• US 7,960,485 B2
• Filed: 11/16/2005
• Issued: 06/14/2011
• Est. Priority Date: 11/18/2004
• Status: Active Grant

• Current Assignee: BASF AG (BASF SE)
• Original Assignee: BASF AG (BASF SE)
• Inventors: Martin, Friedrich-Georg, Stueven, Uwe, Funk, Rüdiger, Schröder, Jürgen
• Primary Examiner(s): BERNSHTEYN, MICHAEL
• Application Number:
  US11/666,962
• Publication Number:
  US 20080214750A1
• Time in Patent Office: 2,036 Days
• Field of Search: 526/77, 526/201, 526/318.5, 562/600
• US Class Current: 526/77
• CPC Class Codes: C08F 2/04 Polymerisation in solution C08F2/32 takes precedence
• CPC Class Codes: C08F 220/06 Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
• CPC Class Codes: C08F 220/40 Esters of unsaturated alcohols , e.g. allyl (meth)acrylate
• CPC Class Codes: C08F 222/103 of trialcohols, e.g. trimethylolpropane tri(meth)acrylate

Abstract

The invention relates to processes for preparing water absorbing polymers by polymerization of a monomer solution comprising allyl acrylate and/or allyl alcohol, the solution comprising not more than 0.002% by weight of allyl acrylate and/or allyl alcohol, based on acrylic acid, to aqueous monomer solutions for producing water absorbing polymers, to water absorbing polymers, to processes for producing hygiene articles and also to hygiene articles.

Claims

1. A process for preparing a water absorbing polymer by polymerization of a monomer solution comprising

a) acrylic acid, which is partially or completely neutralized,

b) at least one crosslinker,

c) allyl acrylate and/or allyl alcohol,

d) optionally one or more ethylenically and/or allylically unsaturated monomer copolymerizable with the monomer identified under a), and

e) optionally one or more water soluble polymer,

wherein the solution comprises not more than 0.002% by weight of allyl acrylate and/or allyl alcohol, based on acrylic acid.

2. The process according to claim 1 wherein the water absorbing polymer is postcrosslinked.

3. The process according to claim 1 wherein the acrylic acid is prepared by gas phase oxidation of propane, propene, and/or acrolein.

4. The process according to claim 1 wherein the acrylic acid is purified by crystallization before polymerization.

5. The process according to claim 1 wherein the acrylic acid is purified by at least two stage layer crystallization before polymerization.

6. The process according to claim 4 wherein the acrylic acid comprises not less than 98% by weight of acrylic acid before crystallization.

7. The process according to claim 4 wherein the acrylic acid comprises not less than 0.005% by weight of allyl acrylate and/or allyl alcohol before crystallization.

12. The process accordingly to claim 5 wherein the acrylic acid comprises not less than 98% by weight of acrylic acid before crystallization.

8. An aqueous monomer solution to prepare a water absorbing polymer which comprises

a) acrylic acid, which is partially or completely neutralized,

b) at least one crosslinker,

c) allyl acrylate and/or allyl alcohol,

d) optionally one or more ethylenically and/or allylically unsaturated monomer copolymerizable with the monomer identified under a), and

e) optionally one or more water soluble polymer,

wherein the solution comprises not more than 0.002% by weight of allyl acrylate and/or allyl alcohol, based on acrylic acid.

9. The aqueous monomer solution according to claim 8 wherein the solution comprises not more than 0.015% by weight of a hydroquinone half ether, based on acrylic acid.

10. A water absorbing polymer comprising

i) interpolymerized acrylic acid, which is partially or completely neutralized,

ii) at least one interpolymerized crosslinker,

iii) interpolymerized allyl acrylate and/or allyl alcohol,

iv) optionally one or more interpolymerized ethylenically and/or allylically unsaturated monomer copolymerizable with the monomer identified under i), and

v) optionally one or more water soluble polymer onto which the monomer identified under i) is at least partially grafted,

wherein the polymer comprises not more than 0.002% by weight of interpolymerized allyl acrylate and/or interpolymerized allyl alcohol, based on interpolymerized acrylic acid.

11. A hygiene article comprising a water absorbing polymer according to claim 10.

13. The process according to 5 wherein the acrylic acid comprises not less than 0.005% by weight of allyl acrylate and/or allyl alcohol before crystallization.