Apparatus and method for controlling the motor power

• US 7,960,865 B2
• Filed: 07/24/2009
• Issued: 06/14/2011
• Est. Priority Date: 02/15/2007
• Status: Active Grant

• Current Assignee: Kone Corporation
• Original Assignee: Kone Corporation
• Inventors: Jahkonen, Pekka
• Primary Examiner(s): Fleming; Fritz M
• Application Number:
  US12/508,615
• Publication Number:
  US 20090284079A1
• Time in Patent Office: 690 Days
• Field of Search: 363/34, 363/35, 363/37, 307/82
• US Class Current: 307/82
• CPC Class Codes: B66B 1/30 effective on driving gear , e.g. acting on power electronics, on inverter or rectifier controlled motor
• CPC Class Codes: H01L 23/36 Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks H01L23/28, H01L23/40, H01L23/42, H01L23/44, H01L23/46 take precedence; heating H01L23/345
• CPC Class Codes: H01L 2924/00 Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
• CPC Class Codes: H01L 2924/0002 Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
• CPC Class Codes: H02P 29/68 based on the temperature of a drive component or a semiconductor component

Abstract

The invention concerns a power control apparatus and a method for supplying power between an electric machine and an energy source. The power control apparatus contains at least two converters comprising a plurality of switches, at least some of which switches belong to a set of switch modules comprising a plurality of switches. In the method of the invention, a first set of switches belonging to at least two different modules and arranged to form a first converter is controlled by a first converter control, and a second set of switches arranged to form a second converter is controlled by a second converter control.

Claims

1. A power control apparatus for supplying power between an electric machine and an energy source, said power control apparatus containing at least two converters comprising a plurality of switches, at least some of which switches belong to a set of switch modules comprising a plurality of switches, wherein at least one of the converters contains switches belonging to at least two modules and the switches of at least one module belong to two or more converters,

wherein the power control apparatus comprises a three-phase mains inverter and a three-phase load-side inverter, which have a common direct-voltage intermediate circuit and which comprise three switch modules in all, each switch module consisting of three bidirectional switches and that the three-phase mains inverter contains three bidirectional switches one for each phase, each one of said bidirectional switches being placed in a different switch module, and that the three-phase load-side inverter contains six bidirectional switches in all, two parallel-connected bidirectional switches for each phase in each switch module.

2. The power control apparatus according to claim 1, wherein each one of the aforesaid converters comprises one or more switches in each one of the aforesaid switch modules.

3. The power control apparatus according to claim 2, wherein at least one converter comprises at least two bidirectional switches connected in parallel.

4. The power control apparatus according to claim 1, wherein at least one converter comprises at least two bidirectional switches connected in parallel.

5. The power control apparatus according to claim 1, wherein each switch module consists of three bidirectional switches placed side by side, the phase of the mains inverter comprises the middle bidirectional switch of the switch module while the load-side inverter phase comprises a parallel connection of the two outermost bidirectional switches of the switch module.

6. The power control apparatus according to claim 1, wherein the apparatus contains one or more power control units, each one of said power control units comprising a switch module, an energy source fitted in the intermediate circuit of the switch module for the storage of intermediate circuit energy, and means for controlling the bidirectional switches of the switch module and means for electrically interconnecting the intermediate circuits of two or more switch modules between different power control units.

7. The power control apparatus according to claim 6, wherein the power control apparatus comprises a three-phase mains inverter and a three-phase load-side inverter, which consist of a total of three power control units, each one of which each power control units comprises a switch module, which switch module further comprises three bidirectional switches placed side by side and each power control unit comprises means for controlling the two outermost bidirectional switches of the switch module in parallel by load-side inverter control and means for controlling the middle bidirectional switch by mains inverter control.

8. The power control apparatus according to claim 6, wherein the power control unit comprises a separate heat sink, which is attached to the switch module.

9. The power control apparatus according to claim 1, wherein the apparatus includes a DC-DC chopper comprising a plurality of switches, at least some of which switches belong to at least two switch modules comprising a plurality of switches.

10. The power control apparatus according to claim 9, wherein the power control apparatus has a common direct-voltage intermediate circuit and that the aforesaid DC-DC chopper is adapted to supply power between the intermediate circuit of the power control apparatus and the energy source.

11. The power control apparatus according to claim 1, wherein the power control apparatus has a common direct-voltage intermediate circuit, the apparatus comprises at least two load-side inverters electrically connected to the common direct-voltage intermediate circuit, said load-side inverters being adapted to supply power between the common direct-voltage intermediate circuit and one or more electric power machines.

12. The power control apparatus according to claim 1, wherein at least one of the switches is an IGBT transistor.

13. The power control apparatus according to claim 1, wherein all the switch modules are mounted on a common heating element.

14. The power control apparatus according to claim 1, wherein the power control apparatus has been adapted to supply power between an elevator motor and an energy source.

15. A method for supplying power by the power control apparatus of claim 5 between an electric machine and an energy source, said power control apparatus containing at least two converters comprising a plurality of switches, at least some of which switches belong to a set of switch modules comprising a plurality of switches, wherein

a first set of switches belonging to at least two different modules and arranged to form a first converter is controlled by a first converter control,

a second set of switches arranged to form a second converter is controlled by a second converter control,

the middle bidirectional switch of a first switch module is controlled by the control of the first phase of the mains inverter, the middle bidirectional switch of a second switch module is controlled by the control of the second phase of the mains inverter and the middle bidirectional switch of a third switch module is controlled by the control of the third phase of the mains inverter, and

the two outermost bidirectional switches of the first switch module are controlled simultaneously by the control of the first phase of the load-side inverter, the two outermost bidirectional switches of the second switch module are controlled simultaneously by the control of the second phase of the load-side inverter and the two outermost bidirectional switches of the third switch module are controlled simultaneously by the control of the third phase of the load-side inverter.

16. The method according to claim 15, wherein

the switches of at least one module, which are arranged to form part of at least two different converters, are controlled by at least two different converter controls.

17. The method according to claim 15, wherein

at least two switches in each module are controlled by the converter control of at least two different converters.

18. A method for supplying power by a power control apparatus between an electric machine and an energy source, said power control apparatus containing at least two converters comprising a plurality of switches, at least some of which switches belong to a set of switch modules comprising a plurality of switches, wherein

a first set of switches belonging to at least two different modules and arranged to form a first converter is controlled by a first converter control,

a second set of switches arranged to foam a second converter is controlled by a second converter control, and

the method further comprises the following steps:

controlling the middle bidirectional switch of the first switch module by the control of the first phase of the mains inverter, the middle bidirectional switch of the second switch module is controlled by the control of the second phase of the mains inverter and the middle bidirectional switch of the third switch module is controlled by the control of the third phase of the mains inverter

controlling the two outermost bidirectional switches of the first switch module alternately by the control of the first phase of the load-side inverter, the two outermost bidirectional switches of the second switch module are controlled alternately by the control of the second phase of the load-side inverter and the two outermost bidirectional switches of the third switch module are controlled alternately by the control of the third phase of the load-side inverter in such manner that the positive and negative change-over contacts of the bidirectional switches being controlled are turned alternately into the conducting state and both the positive and the negative change-over contacts of the bidirectional switches not being controlled are held in the non-conducting state.