Weld characteristic communication system for a welding mask
First Claim
1. A welding mask, comprising:
- a viewing area;
a plurality of visual indicators arranged about the viewing area in positions correlative to a range of potential operational positions of a welding torch; and
a communication system configured to receive information regarding a detected torch angle vector of a welding torch relative to a workpiece, to calculate an error in the detected torch angle vector relative to a threshold value, and to activate one or more visual indicators of the plurality of visual indicators such that the positioning of the one or more activated visual indicators correlates to a direction of the error in the detected torch angle vector.
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Accused Products
Abstract
Methods and systems for transmitting a torch angle and/or a torch-to-workpiece distance error to a welding operator when these parameters are outside of a preset optimal range via real time visual and/or audio cues are provided. One embodiment of the present disclosure relates to weld characteristic communication via intuitive arrays of visual indicators located on the periphery of a lens, which indicate to the welding operator the direction and severity of the torch angle error. In one embodiment, audio cues, such as pulsed or continuous tones may be used to communicate torch-to-workpiece distance to the welding operator. In certain embodiments, vertical visual indicator arrays may be used to indicate additional weld or auxiliary information, such as battery charge state, torch speed and so forth, to the welding operator. All the components of the communication system may be located in or on the welding helmet or the components may be split between the helmet and a belt pack.
124 Citations
26 Claims
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1. A welding mask, comprising:
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a viewing area; a plurality of visual indicators arranged about the viewing area in positions correlative to a range of potential operational positions of a welding torch; and a communication system configured to receive information regarding a detected torch angle vector of a welding torch relative to a workpiece, to calculate an error in the detected torch angle vector relative to a threshold value, and to activate one or more visual indicators of the plurality of visual indicators such that the positioning of the one or more activated visual indicators correlates to a direction of the error in the detected torch angle vector. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A welding mask, comprising:
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a viewing area; an audio device configured to generate an audio signal at a plurality of different magnitudes; and a communication system configured to receive information regarding error values for positioning of a torch relative to a workpiece, wherein the error values include an error in a detected tip-to-work distance relative to a first preset value, an error in a detected torch angle vector relative to a second preset value, and/or an error in a detected travel speed relative to a third preset value, wherein the communication system is configured to activate the audio device to generate the audio signal with a selected magnitude corresponding to the error values. - View Dependent Claims (18)
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19. A method of supplying welding information, comprising:
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receiving information regarding a detected angle of a welding torch relative to a workpiece in a receiver; determining whether the detected angle exceeds a threshold value in a microcontroller; and activating one or more of a plurality of visual indicators arranged about a viewing area of a welding mask in positions correlative to a range of potential operational positions of the welding torch with one or more visual drivers, wherein the one or more visual drivers activate the one or more visual indicators of the plurality of visual indicators based on a correspondence between the detected angle or a calculated angle error and a position of the one or more activated visual indicators of the plurality of visual indicators. - View Dependent Claims (20, 21, 22, 23, 24)
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25. A system, comprising:
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a welding mask; a control pack communicatively coupled with the welding mask, wherein the control pack is configured for attachment to a welding operator; a plurality of visual indicators arranged about a viewing area of the welding mask in positions correlative to a range of potential operational positions of a welding torch; and a communication system with components disposed in the welding mask and the control pack, wherein the communication system is configured to receive information regarding a detected torch angle vector of a welding torch relative to a workpiece or an error in the detected torch angle vector and to activate one or more visual indicators of the plurality of visual indicators such that the positioning of the one or more activated visual indicators correlates to a direction of an error in the torch angle vector. - View Dependent Claims (26)
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Specification