Wafer processing apparatus with wafer alignment device
First Claim
1. A semiconductor-processing apparatus comprising:
- a wafer handling chamber;
at least one wafer processing chamber, each connected to the wafer handling chamber;
a wafer handling device disposed in the wafer handling chamber for loading a wafer in the wafer processing chamber, said wafer handling device comprising an end effector for placing a wafer thereon, said end effector being movable from a ready-to-load position to the wafer processing chamber in an x-axis direction which is a wafer loading direction and in a y-axis which is perpendicular to the x-axis direction on a wafer loading plane;
at least one first photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer placed on the end effector partially blocks light received by the first photosensor at the ready-to-load position and entirely blocks light received by the first photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction; and
at least one second photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer placed on the end effector does not block light received by the second photosensor at the ready-to-load position and partially blocks but never entirely blocks light received by the second photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction,wherein the first photosensor is adapted to output a first analogue signal indicative of quantity of light sensed by the first photosensor at the ready-to-load position, and the second photosensor is adapted to output a second analogue signal indicative of lowest quantity of light sensed by the second photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber,wherein the first and second photosensors are disposed at positions such that an amount of a wafer deviation, a, in the x-axis direction is determinable by the equation
a=a′
+(R−
√
{square root over ((R2−
b2))})wherein a′
is an amount of a wafer deviation detected by the first photosensor, b is an amount of a wafer deviation detected by the second photosensor, and R is a radius of the wafer.
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Accused Products
Abstract
A semiconductor-processing apparatus includes: a wafer handling chamber; a wafer processing chamber; a wafer handling device; a first photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer partially blocks light received by the first photosensor at a ready-to-load position and substantially entirely blocks light received by the first photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction; and a second photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer does not block light received by the second photosensor at the ready-to-load position and partially blocks light received by the second photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction.
461 Citations
16 Claims
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1. A semiconductor-processing apparatus comprising:
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a wafer handling chamber; at least one wafer processing chamber, each connected to the wafer handling chamber; a wafer handling device disposed in the wafer handling chamber for loading a wafer in the wafer processing chamber, said wafer handling device comprising an end effector for placing a wafer thereon, said end effector being movable from a ready-to-load position to the wafer processing chamber in an x-axis direction which is a wafer loading direction and in a y-axis which is perpendicular to the x-axis direction on a wafer loading plane; at least one first photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer placed on the end effector partially blocks light received by the first photosensor at the ready-to-load position and entirely blocks light received by the first photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction; and at least one second photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer placed on the end effector does not block light received by the second photosensor at the ready-to-load position and partially blocks but never entirely blocks light received by the second photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction, wherein the first photosensor is adapted to output a first analogue signal indicative of quantity of light sensed by the first photosensor at the ready-to-load position, and the second photosensor is adapted to output a second analogue signal indicative of lowest quantity of light sensed by the second photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber, wherein the first and second photosensors are disposed at positions such that an amount of a wafer deviation, a, in the x-axis direction is determinable by the equation
a=a′
+(R−
√
{square root over ((R2−
b2))})wherein a′
is an amount of a wafer deviation detected by the first photosensor, b is an amount of a wafer deviation detected by the second photosensor, and R is a radius of the wafer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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Specification