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Wafer processing apparatus with wafer alignment device

  • US 7,963,736 B2
  • Filed: 04/03/2008
  • Issued: 06/21/2011
  • Est. Priority Date: 04/03/2008
  • Status: Active Grant
First Claim
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1. A semiconductor-processing apparatus comprising:

  • a wafer handling chamber;

    at least one wafer processing chamber, each connected to the wafer handling chamber;

    a wafer handling device disposed in the wafer handling chamber for loading a wafer in the wafer processing chamber, said wafer handling device comprising an end effector for placing a wafer thereon, said end effector being movable from a ready-to-load position to the wafer processing chamber in an x-axis direction which is a wafer loading direction and in a y-axis which is perpendicular to the x-axis direction on a wafer loading plane;

    at least one first photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer placed on the end effector partially blocks light received by the first photosensor at the ready-to-load position and entirely blocks light received by the first photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction; and

    at least one second photosensor disposed in the wafer handling chamber in front of the wafer processing chamber at a position where the wafer placed on the end effector does not block light received by the second photosensor at the ready-to-load position and partially blocks but never entirely blocks light received by the second photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber in the x-axis direction,wherein the first photosensor is adapted to output a first analogue signal indicative of quantity of light sensed by the first photosensor at the ready-to-load position, and the second photosensor is adapted to output a second analogue signal indicative of lowest quantity of light sensed by the second photosensor when the wafer moves from the ready-to-load position toward the wafer processing chamber,wherein the first and second photosensors are disposed at positions such that an amount of a wafer deviation, a, in the x-axis direction is determinable by the equation
    a=a

    +(R



    {square root over ((R2

    b
    2))})wherein a′

    is an amount of a wafer deviation detected by the first photosensor, b is an amount of a wafer deviation detected by the second photosensor, and R is a radius of the wafer.

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