Medical balloons with modified surfaces

• US 7,963,942 B2
• Filed: 09/20/2006
• Issued: 06/21/2011
• Est. Priority Date: 09/20/2006
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Chen, John Jianhua
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): PATEL, PRITESH ASHOK
• Application Number:
  US11/533,588
• Publication Number:
  US 20080097302A1
• Time in Patent Office: 1,735 Days
• Field of Search: 604/103.07
• US Class Current: 604/103.14
• CPC Class Codes: A61L 29/04 Macromolecular materials
• CPC Class Codes: A61L 29/103 Carbon
• CPC Class Codes: A61M 2025/1004 Balloons with folds, e.g. folded or multifolded
• CPC Class Codes: A61M 2025/1031 Surface processing of balloon members, e.g. coating or deposition; Mounting additional parts onto the balloon member's surface
• CPC Class Codes: A61M 25/1038 Wrapping or folding devices for use with balloon catheters
• CPC Class Codes: A61M 25/104 used for angioplasty

Abstract

Medical balloons are described that have modified regions that enhance folding of the balloon.

Claims

1. A medical device, comprising:

a generally cylindrical inflatable balloon wall formed of polymer, wherein the balloon wall has a balloon surface area, first regions of the balloon surface area in which the polymer material taken radially through the wall of the first regions are not carbonized, and second regions of the balloon surface area where the polymer material taken radially through the wall of the second regions have a carbonized polymer layer and the first regions and second regions are arranged in a pattern that facilitates the balloon folding into three or more lobes,

said pattern, when the balloon is inflated, providing the balloon with a cross-section taken through at least a first region and a second region that has a circumference with first regions and second regions spaced around said cross-section circumference, and when the balloon is deflated arranged to provide said first regions folded under said second regions, wherein said second regions in a folded configuration completely cover said first regions of the folded balloon.

2. The medical device of claim 1, wherein the second regions cover between about 10% and about 75% of the balloon surface area.

3. The medical device of claim 2, wherein the second regions cover between about 30% and about 50% of the balloon surface area.

4. The medical device of claim 1, wherein the second regions are arranged parallel to a center axis of the balloon.

5. The medical device of claim 1, wherein the second regions are arranged in a helical pattern, where the angle of the pattern is between about 0 and 45 degrees from a center axis of the balloon.

6. The medical device of claim 1, wherein the carbonized polymer layer is at a depth of between about 1 and 100 nanometers.

7. The medical device of claim 1, wherein the carbonized polymer layer includes diamond-like material.

8. The medical device of claim 1, wherein the carbonized polymer layer includes graphitic material.

9. The medical device of claim 1, wherein the second region comprises a layer of material stiffer than the first region material and further comprises one of an oxidized polymer or a crosslinked polymer.

10. The medical device of claim 1, wherein the second region includes an oxidized polymer layer, the carbonized polymer layer, and a crosslinked polymer layer.

11. The medical device of claim 10, wherein the carbonized polymer layer has a 500 Vickers Hardness (kgf/mm²) or more.

12. The medical device of claim 10, wherein the crosslinked polymer layer is at a depth of between about 100 and 1500 nanometers.

13. The medical device of claim 10, wherein the crosslinked polymer is directly bonded to the carbonized polymer layer and to a substantially unmodified polymer material.

23. The medical device of claim 1 wherein the balloon wall comprises a generally cylindrical body portion and the first and second regions are at least partially located on the cylindrical body portion.

24. The medical device of claim 1 wherein the balloon wall comprises a tapered cone region with at least portions of said first and second regions being at least partially located on said cone regions.

14. A medical device, comprising:

a generally cylindrical inflatable balloon wall formed of polymer wherein the balloon wall has a balloon surface area, first regions of the balloon surface area in which the polymer material taken radially through the wall of the first regions is not carbonized, and second regions of the balloon surface area where a polymer material taken radially through the wall of the second region has an oxidized, carbonized, or crosslinked polymer layer with a thickness of 1500 nanometers or less, the second regions cover between 20% and 50% of the balloon surface area and the first regions and second regions are arranged in a pattern that causes the balloon to fold into a folded configuration;

said pattern, when the balloon is inflated, providing the balloon with a cross-section taken through at least a first region and a second region that has a circumference with first regions and second regions spaced around said cross-section circumference, and when the balloon is deflated arranged to provide said first regions folded under said second regions, wherein said second regions in a folded configuration completely cover said first regions of the folded balloon.

15. The medical device of claim 14, wherein the oxidized, carbonized or crosslinked polymer layer has a thickness of between about 1 and 100 nanometers.

16. The medical device of claim 14, wherein the second regions have the carbonized polymer layer.

17. The medical device of claim 14, wherein the second regions have the crosslinked polymer layer.

18. The medical device of claim 14, wherein the second regions include diamond-like material.

19. The medical device of claim 14, wherein the second regions include graphitic material.

20. The medical device of claim 14 wherein the second regions comprise a modified region that has a thickness corresponding to less than 10% of the balloon wall thickness, the remainder of the balloon wall thickness being unmodified polymer.

21. The medical device of claim 14 wherein the balloon wall comprises a generally cylindrical body portion and the first and second regions are on the cylindrical body portion.

22. The medical device of claim 14 wherein the balloon wall comprises a tapered cone region with at least portions of said first and second regions being located on said cone regions.