Distal femoral trial with removable cutting guide

• US 7,963,968 B2
• Filed: 12/21/2005
• Issued: 06/21/2011
• Est. Priority Date: 12/21/2004
• Status: Active Grant

• Current Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Original Assignee: Smith & Nephew Incorporated (Smith & Nephew PLC)
• Inventors: Dees, Roger Ryan Jr.
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): MERENE, JAN CHRISTOP L
• Application Number:
  US11/316,255
• Publication Number:
  US 20060173463A1
• Time in Patent Office: 2,008 Days
• Field of Search: 606/88, 606/89, 606/87, 606/79, 606/102, 606/86.R, 606/96, 623/20.34, 623/20.35, 623/20.36, 623/20.19, 623/22.4, 623/22.41, 623/22.42, 623/22.43, 623/23.26, 144/83, 144/144.1, 144/144.51, 144/144.52, 409/178
• US Class Current: 606/88
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/1675 for the knee
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2017/1602 Mills
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: A61F 2/3859 Femoral components
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/3863 Condyles fitted on an anchored base

Abstract

Various embodiment of the present invention provide a distal femoral trial that allows a surgeon to cut the central box geometry of a distal femur using an implant-shaped trial. The trial includes a cutting guide that is removable from the trial and adjustable with respect to the trial. The guide is intended to control the depth and direction of the cutting instruments used to prepare the femur for the a posterior stabilized implant.

Claims

1. A femoral trial and cutting guide assembly, comprising:

(a) a femoral trial component comprising a distal side and a proximal side, two condylar regions, each condylar region having a curved articulating surface, wherein the condylar regions are separated by an opening, the opening defining a central portion with an anterior-most portion and opening side edges comprising orientation slots;

(b) a removable cutting guide adapted to be received by the opening, guided by the orientation slots, and secured such that it extends distally from the distal side of the femoral trial component, but is removable from the distal side in use, and

(c) a connection system configured to secure the removable cutting guide to the femoral trial component in a fixed position in the opening of the femoral trial component and to prevent the removable cutting guide from moving with respect to the femoral trial component when connected, wherein the connection system limits the anterior/posterior movement of the removable cutting guide once positioned.

2. The assembly of claim 1, wherein the cutting guide has a posterior capture.

3. The assembly of claim 1, wherein the cutting guide has a base portion, and wherein the orientation slots receive the base portion of the cutting guide.

4. The assembly of claim 1, wherein the connection system comprises a movable securing pin, wherein the anterior-most portion of the femoral trial component comprises an indent, and wherein the movable securing pin cooperates with the indent in the femoral trial component to secure the cutting guide within the femoral trial component.

5. The assembly of claim 1, wherein the femoral trial component has one or more fixation holes that allow it to be secured to a prepared distal femur.

6. The assembly of claim 1, wherein the cutting guide has an internal capture adapted to receive and stop a cutting instrument.

7. The assembly of claim 1, wherein the assembly is provided with a plurality of cutting guides in different sizes to provide different depth and anterior/posterior length options.

8. The assembly of claim 1, wherein the femoral trial component has an anterior abutment portion and the cutting guide has a pin adapted to be received by the anterior abutment portion to secure the cutting guide in place with respect to the femoral trial component.

9. The assembly of claim 1, wherein the cutting guide comprises a box-shaped component.

10. The assembly of claim 1, wherein the cutting guide comprises a posterior wall adapted to constrain posterior cutting.

11. The assembly of claim 1, wherein the connection system comprises at least one securing member and at least one receiving portion configured to receive the securing member.

12. The assembly of claim 1, wherein a component of the connection system is movable between a first position and a second position such that when the component is in the first position, the cutting guide cannot be removed from the femoral trial component and when the component is in the second position, the cutting guide can be removed from the femoral trial component.

13. The assembly of claim 1, wherein the cutting guide comprises four vertical sides shaped and configured to guide and appropriately constrain cutting instruments in use.

14. The assembly of claim 1, wherein the cutting guide comprises a central opening shaped and configured to receive and guide cutting instruments in use.

15. The assembly of claim 1, wherein the cutting guide is movable along the orientation slots in an anterior to posterior direction.

16. A femoral trial and cutting guide assembly, comprising:

(a) a femoral trial component comprising two condylar regions, each condylar region having an articulating surface, wherein the condylar regions are separated by an opening, the opening defining a central portion with an anterior-most portion and opening side edges comprising orientation slots; and

(b) a removable cutting guide adapted to be received by the opening, guided by the orientation slots, and securable in a fixed position in the opening,

wherein the femoral trial component has an anterior abutment portion and the cutting guide has a pin adapted to be received by the anterior abutment portion to secure the cutting guide in place with respect to the femoral trial component, and

wherein the cutting guide has a retractable member that activates a spring to allow the pin to be raised and lowered with respect to the cutting guide and to be secured in place with respect to the femoral trial component.

17. The assembly of claim 16, wherein the cutting guide has a posterior capture.

18. The assembly of claim 16, wherein the cutting guide has a base portion, and wherein the orientation slots receive the base portion of the cutting guide.

19. The assembly of claim 16, wherein the femoral trial component has one or more fixation holes that allow it to be secured to a prepared distal femur.

20. The assembly of claim 16, wherein the cutting guide has an internal capture adapted to receive and stop a cutting instrument.

21. The assembly of claim 16, wherein the assembly is provided with a plurality of cutting guides in different sizes to provide different depth and anterior/posterior length options.

22. The assembly of claim 16, wherein the cutting guide comprises a box-shaped component.

23. The assembly of claim 16, wherein the cutting guide comprises a posterior wall adapted to constrain posterior cutting.

24. The assembly of claim 16, wherein the cutting guide comprises four vertical sides shaped and configured to guide and appropriately constrain cutting instruments in use.

25. The assembly of claim 16, wherein the cutting guide comprises a central opening shaped and configured to receive and guide cutting instruments in use.

26. A femoral trial and cutting guide assembly, comprising:

(a) a femoral trial component comprising two condylar regions, each condylar region having a curved articulating surface, wherein the condylar regions are separated by an opening, the opening defining a central portion with an anterior-most portion and opening side edges comprising orientation slots; and

(b) a removable cutting guide comprising an anterior abutment member, the removable cutting guide adapted to be received by the opening of the femoral trial component, guided by the orientation slots, and secured in a fixed position in the opening of the femoral component by cooperation between the anterior-most portion of the femoral trial component and the anterior abutment member of the removable cutting guide, whereby the cooperation between the anterior-most portion of the femoral trial component and the anterior abutment member of the removable cutting guide prevents the removable cutting guide from moving with respect to the femoral component and limits the anterior/posterior movement of the removable cutting guide.

27. A femoral trial and cutting guide assembly, comprising:

(a) a femoral trial component comprising two condylar regions, each condylar region having an articulating surface, wherein the condylar regions are separated by an opening, the opening defining a central portion and opening side edges comprising orientation slots; and

(b) a removable cutting guide adapted to be received by the opening, guided by the orientation slots, and securable in a fixed position in the opening,

wherein the femoral trial component has an abutment portion and the cutting guide has a pin adapted to be received by the abutment portion to secure the cutting guide in place with respect to the femoral trial component, and

wherein the cutting guide has a retractable member that activates a spring to allow the pin to be raised and lowered with respect to the cutting guide and to be secured in place with respect to the femoral trial component.

28. The assembly of claim 27, wherein the cutting guide is movable along the orientation slots in an anterior to posterior direction.

29. A femoral trial and cutting guide assembly, comprising:

(a) a femoral trial component comprising a distal side and a proximal side, two condylar regions, each condylar region having a curved articulating surface, wherein the condylar regions are separated by an opening, the opening defining a central portion with opening side edges comprising orientation slots;

(b) a removable cutting guide adapted to be received by the opening, guided by the orientation slots, and secured such that it extends distally from the distal side of the femoral trial component, but is removable from the distal side in use, and

(c) a connection system configured to secure the removable cutting guide to the femoral trial component in a fixed position in the opening of the femoral trial component and to prevent the removable cutting guide from moving with respect to the femoral trial component when connected, wherein the connection system limits anterior/posterior movement of the removable cutting guide once positioned.

30. The assembly of claim 29, wherein the cutting guide has an internal capture adapted to receive and stop a cutting instrument.

31. The assembly of claim 29, wherein the cutting guide comprises a posterior wall adapted to constrain posterior cutting.

32. The assembly of claim 29, wherein the assembly is provided with a plurality of cutting guides in different sizes to provide different depth and anterior/posterior length options.

33. The assembly of claim 29, wherein the cutting guide comprises a box-shaped component.

34. The assembly of claim 29, wherein the cutting guide comprises four vertical sides shaped and configured to guide and appropriately constrain cutting instruments in use.

35. The assembly of claim 29, wherein the cutting guide comprises a central opening shaped and configured to receive and guide cutting instruments in use.

36. A femoral trial and cutting guide assembly, comprising:

(a) a femoral trial component comprising a distal side and a proximal side, two condylar regions, each condylar region having a curved articulating surface, wherein the condylar regions are separated by an opening, the opening defining a central portion with opening side edges comprising orientation slots;

(b) a removable cutting guide comprising a central opening shaped and configured to receive and guide cutting instruments in use, the cutting guide adapted to be received by the opening, guided by the orientation slots, and secured such that it extends distally from the distal side of the femoral trial component, but is removable from the distal side in use, and

(c) a connection system configured to secure the removable cutting guide to the femoral trial component in a fixed position in the opening of the femoral trial component and to prevent the removable cutting guide from moving with respect to the femoral trial component when connected, wherein the connection system limits the anterior/posterior movement of the removable cutting guide once positioned.

37. The assembly of claim 36, wherein the cutting guide has an internal capture adapted to receive and stop a cutting instrument.

38. The assembly of claim 36, wherein the cutting guide comprises a posterior wall adapted to constrain posterior cutting.

39. The assembly of claim 36, wherein the assembly is provided with a plurality of cutting guides in different sizes to provide different depth and anterior/posterior length options.

40. The assembly of claim 36, wherein the cutting guide comprises a box-shaped component.

41. The assembly of claim 36, wherein the cutting guide comprises four vertical sides shaped and configured to guide and appropriately constrain cutting instruments in use.

42. A femoral trial and cutting guide assembly, comprising:

(a) a femoral trial component comprising a distal side and a proximal side, two condylar regions, each condylar region having a curved articulating surface, wherein the condylar regions are separated by an opening, the opening defining a central portion with opening side edges comprising orientation slots;

(b) a removable cutting guide comprising a central opening shaped and configured to receive and guide cutting instruments in use, the cutting guide adapted to be received by the opening, guided by the orientation slots, and secured such that it extends distally from the distal side of the femoral trial component, but is removable from the distal side in use, and

(c) a connection system configured to secure the removable cutting guide to the femoral trial component in a fixed position in the opening of the femoral trial component and to prevent the removable cutting guide from moving with respect to the femoral trial component when connected, wherein the connection system limits anterior/posterior movement of the removable cutting guide once positioned.