Spinal implants and methods of providing dynamic stability to the spine

• US 7,963,991 B2
• Filed: 03/21/2007
• Issued: 06/21/2011
• Est. Priority Date: 08/26/2005
• Status: Active Grant

• Current Assignee: Conner E. Scott
• Original Assignee: Magellan Spine Technologies, Inc.
• Inventors: Valko, Jeffrey, Conner, E. Scott
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): FISHER, ELANA BETH
• Application Number:
  US11/726,664
• Publication Number:
  US 20080071377A1
• Time in Patent Office: 1,553 Days
• Field of Search: 623 1711- 1716
• US Class Current: 623/17.11
• CPC Class Codes: A61B 17/1615 Drill bits, i.e. rotating tools extending from a handpiece to contact the worked material
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/70 Spinal positioners or stabilisers ; Bone stabilisers comprising fluid filler in an implant
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length
• CPC Class Codes: A61B 2090/062 penetration depth
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2/4684 Trial or dummy prostheses
• CPC Class Codes: A61F 2002/2835 Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30113 circular
• CPC Class Codes: A61F 2002/30242 spherical
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30448 using adhesives
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30481 using a locking clip
• CPC Class Codes: A61F 2002/30565 having spring elements
• CPC Class Codes: A61F 2002/30574 with an integral complete or partial collar or flange
• CPC Class Codes: A61F 2002/30593 : hollow
• CPC Class Codes: A61F 2002/30604 : modular
• CPC Class Codes: A61F 2002/30616 : Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30787 : inclined obliquely with respect to each other
• CPC Class Codes: A61F 2002/3085 : with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/30892 : parallel
• CPC Class Codes: A61F 2002/4435 : Support means or repair of the natural disc wall, i.e. annulus, e.g. using plates, membranes or meshes
• CPC Class Codes: A61F 2002/4629 : connected to the endoprosthesis or implant via a threaded connection
• CPC Class Codes: A61F 2002/4677 : using a guide wire
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/005 : using adhesives
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0004 : Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2230/0006 : circular
• CPC Class Codes: A61F 2230/0071 : spherical
• CPC Class Codes: A61F 2310/00011 : Metals or alloys

Abstract

Spinal implants and methods to repair annular defects in intervertebral discs and provide dynamic stability to the spine in the vicinity of a repaired disc are described. Some implants include head and tail portions. In some embodiments, the head portion of an implant is enlarged relative to the tail portion. Some head portions and tail portions are adapted to support adjacent vertebrae and resist collapse of the intervertebral disc. Head portions provide a spacer function to maintain separation between adjacent vertebrae. A tapered portion of some implants engages end plates of adjacent vertebrae to resist forces tending to push the implant out of the intervertebral space. The tail portion of some implants includes a tail flange (which in some embodiments is of similar diameter to the head portion) that abuts extradiscal lips of the adjacent vertebrae and resists forces tending to push the implant deeper into the intervertebral space.

Claims

1. A method for repairing a defect in the annulus fibrosus of an intervertebral disc located between the end plate of an adjacent upper vertebra and the end plate of an adjacent lower vertebra, said method comprising the steps of:

A) removing a portion of the intervertebral disc to form an intervertebral space;

B) obtaining or providing an implant device that comprises a head portion and a tail portion, wherein;

the tail portion comprises a tail flange; and

the head portion comprises a tapered distal segment, a middle segment and a proximal surface, the distal segment having non-parallel upper and lower edges that are closer together at their distal ends than at their proximal ends and the middle segment having upper and lower edges that are parallel to one another;

C) removing bone from the end plates of the adjacent upper and lower vertebrae in a manner that forms contoured surfaces analogous to the shape of the implant device and, thereafter,

D) implanting the implant device such that;

i) the head portion resides in the intervertebral space between the areas from which bone has been removed and the proximal surface of the head portion contacts bone of the adjacent upper and lower vertebrae thereby deterring subsequent expulsion of the head portion from the intervertebral space and further thereby resisting any tendency of the upper and lower vertebrae to move closer to one another; and

ii) the tail portion protrudes outside of the intervertbral space with the tail flange positioned so as to prevent the implant from being pushed further into the intervertebral space.

2. A method according to claim 1 wherein the adjacent upper and lower vertebrae are distracted or moved away from one another during insertion of the head of the implant device into the intervertebral space.

3. A method according to claim 1 wherein the distal segment of the head portion is conical and the middle segment is cylindrical.

4. A method according to claim 1 wherein bone is removed from the adjacent upper and lower vertebrae to form a posterior vertebral recess having extradiscal lips.

5. A method according to claim 4 wherein outer aspects of the extradiscal lips are contoured to mate with a distal surface of the tail flange.

6. A method according to claim 4 wherein the defect in the disc annulus comes to rest on the tail portion of the implant device thereby preventing nucleus pulposus from subsequently herniating out of the defect.

7. A method according to claim 6 wherein the tail portion of the implant device comprises a cylindrical segment with the tail flange at the proximal end thereof and wherein the border of the defect in the annulus is in intimate contact with the cylindrical segment of the tail portion and the tail flange thus preventing nucleus pulposus from subsequently herniating out of the defect.

8. A method according to claim 1 wherein the implant device blocks the defect in a manner that prevents future herniation of nucleus pulposus out of the defect.

9. A method according to claim 1 wherein the implant device further comprises a lumen passing therethrough, and wherein Step C comprises inserting an elongate member into the intervertebral space and advancing the implant device over an elongate member to a position where the head of the implant device is in the intervertebral space.

10. A method according to claim 9 wherein the elongate member comprises a guide wire.

11. A method according to claim 1 further comprising the step of deploying a tubular guard to prevent surrounding tissue from interfering with or becoming damaged during the performance of the method.

12. A method according to claim 1 wherein the cross-sectional shape of the implant is circular.

13. A method according to claim 12 wherein the cross-sectional shape of the implant is non-circular.

14. A method according to claim 13 wherein the cross-sectional shape of the implant device is selected from:

elliptical, rectilinear, triangular, or oval.