Methods and apparatus to accelerate the drying of aqueous working fluids

• US 7,966,684 B2
• Filed: 05/23/2005
• Issued: 06/28/2011
• Est. Priority Date: 05/23/2005
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Wright, Tremitchell L., Luckman, Joel A.
• Primary Examiner(s): Barr; Michael
• Assistant Examiner(s): RIGGLEMAN, JASON PAUL
• Application Number:
  US11/135,570
• Publication Number:
  US 20060260065A1
• Time in Patent Office: 2,227 Days
• Field of Search: 815/8
• US Class Current: 8/158
• CPC Class Codes: D06F 35/006 for washing or rinsing only
• CPC Class Codes: D06F 43/007 Dry cleaning methods
• CPC Class Codes: D06F 43/086 Recovering the solvent from the drying air current

Abstract

A method and apparatus for drying a fabric load which has been wetted with a working fluid including the steps of flowing drying gas through a container holding the fabric load, sensing the non-aqueous working fluid concentration and the aqueous working fluid concentration in the wash liquor or in the headspace above the fabric within the container and controlling drying in response to the sensed working fluid concentration.

Claims

1. A method for laundering fabric in a laundering apparatus comprising:

disposing a fabric load in a container;

washing the fabric with a wash fluid comprising a non-aqueous working fluid;

removing the wash fluid after washing;

drying the fabric load after removing the wash fluid from the container, the drying comprising;

flowing drying gas through the container to dry the fabric load;

sensing a non-aqueous working fluid concentration in the fabric while flowing the drying gas through the container;

sensing the moisture concentration in the fabric while flowing the drying gas through the container;

determining whether the non-aqueous working fluid concentration is less than about 5% by mass of fabric and determining whether the moisture concentration is less than about 4% by mass of the fabric, and

adding additional moisture to the fabric when it is determined that the non-aqueous fluid concentration is less than about 5% by mass of fabric and it is also determined that the moisture concentration is less than about 4% by mass of fabric.

2. The method of claim 1, wherein the moisture is added such that the amount of moisture in the fabric ranges from about 4% to about 8% by mass of the fabric.

3. The method of claim 1, wherein the adding the additional moisture to the fabric occurs when it is determined that the non-aqueous fluid concentration is less than about 2% by mass of fabric, and it is determined that the moisture concentration is less than about 4% by mass of fabric.

4. The method of claim 1, wherein the moisture is added such that the amount of moisture in the fabric ranges from about 4% to about 5% by mass of the fabric.

5. The method of claim 1, wherein said adding moisture comprises at least one of:

utilizing a spraying nozzle, utilizing a misting nozzle, and exposing the fabric to air that is external to the container.

7. The method of claim 1, wherein the adding the additional moisture to the fabric occurs when it is determined that the non-aqueous fluid concentration is less than about 1% by mass of fabric, and it is determined that the moisture concentration is less than about 4% by mass of fabric.

8. The method of claim 1, wherein the adding the additional moisture to the fabric occurs when it is determined that the non-aqueous fluid concentration is less than about 5% by mass of fabric, and it is determined that the moisture concentration is less than about 3% by mass of fabric.

9. The method of claim 8, wherein the moisture is added such that the amount of moisture in the fabric ranges from about 3% to about 6% by mass of the fabric.

10. The method of claim 1, wherein the adding the additional moisture to the fabric occurs when it is determined that the non-aqueous fluid concentration is less than about 5% by mass of fabric and if the it is determined that the moisture concentration is less than about 2% by mass of fabric.

11. The method of claim 10, wherein the moisture is added such that the amount of moisture in the fabric ranges from about 2% to about 8% by mass of the fabric.

12. The method of claim 1, wherein said adding moisture comprises at least one of utilizing a spraying nozzle and utilizing a misting nozzle.

13. The method of claim 1, wherein said sensing non-aqueous working fluid concentration comprises a sensing technique selected from the group of:

pressure, turbidity, conductivity, infrared, ultrasonic, shaped electromagnetic fields (SEF), float sensing, laser deflection, petrotape/chemtape, electric field imaging, capacitive, humidity, non-dispersive infrared, solid state, acoustic wave, metal oxide semiconductors, pH, ionic strength, oxidation reduction potential, refractive index, and combinations thereof.

14. The method of claim 1, wherein the sensing moisture concentration comprises a sensing technique selected from the group of:

conductivity, humidity strips, thermisters, infrared, pressure, refractive index, and combinations thereof.

15. The method of claim 1, wherein the sensing moisture concentration comprises a sensing technique that measures conductivity.

6. A method for laundering fabric in a laundering apparatus comprising:

disposing a fabric load in a container;

washing the fabric with a wash fluid comprising a non-aqueous working fluid;

removing the wash fluid after washing;

drying the fabric load after removing the wash fluid from the container, the drying comprising;

flowing drying gas through the container to dry the fabric;

sensing a non-aqueous working fluid concentration in the fabric while flowing the drying gas through the container;

sensing the moisture concentration in the fabric while flowing the drying gas through the container;

determining whether the non-aqueous working fluid concentration is less than about 5% by mass of fabric, and

adding additional moisture to the fabric when it is determined that the non-aqueous fluid concentration is less than about 5% by mass of fabric, and

wherein the additional moisture is added such that the amount of moisture in the fabric ranges from about 2% to about 8% by mass of the fabric.

16. The method of claim 6, wherein the sensing moisture concentration comprises a sensing technique selected from the group of:

conductivity, humidity strips, thermisters, infrared, pressure, refractive index, and combinations thereof.

17. The method of claim 6, wherein the additional moisture is added such that the amount of moisture in the fabric ranges from about 3% to about 6% by mass of the fabric.

18. The method of claim 6, wherein the additional moisture is added such that the amount of moisture in the fabric ranges from about 2% to about 8% by mass of the fabric.

19. The method of claim 6, wherein the adding the additional moisture to the fabric occurs when it is determined that the non-aqueous fluid concentration is less than about 2% by mass of fabric.

20. The method of claim 6, wherein the adding the additional moisture to the fabric occurs when it is determined that the non-aqueous fluid concentration is less than about 1% by mass of fabric.