Method and apparatus for Christmas tree condition monitoring

• US 7,967,066 B2
• Filed: 05/09/2008
• Issued: 06/28/2011
• Est. Priority Date: 05/09/2008
• Status: Active Grant

• Current Assignee: FMC Technologies Incorporated (TechnipFMC, plc)
• Original Assignee: FMC Technologies Incorporated (TechnipFMC, plc)
• Inventors: Rokke, Espen, McAvoy, Sean, McStay, Daniel, Nolan, Aidan, Shiach, Gordon
• Primary Examiner(s): Beach; Thomas A
• Assistant Examiner(s): Buck; Matthew R
• Application Number:
  US12/118,086
• Publication Number:
  US 20090277644A1
• Time in Patent Office: 1,145 Days
• Field of Search: 166336-339, 166/344, 166/347, 166/351, 166/250.07, 166/250.08, 166/250.15, 166/352, 166/368, 166/250.01, 166/250.05, 702/6, 702 11- 13, 702/183, 702/188, 340/853.1, 340/853.3, 340/856.3
• US Class Current: 166/250.01
• CPC Class Codes: E21B 33/035 specially adapted for underwater installations E21B33/043, E21B33/064, E21B33/076 take precedence
• CPC Class Codes: E21B 41/0007 for underwater installations E21B41/005, E21B41/04, E21B41/06, E21B41/08, E21B41/10 take precedence

Abstract

A method for monitoring a Christmas tree assembly installed on a subsea hydrocarbon well includes receiving a plurality of parameters associated with the Christmas tree assembly. A health metric for the Christmas tree assembly is determined based on the parameters. A problem condition with the Christmas tree assembly is identified based on the determined health metric.

Claims

1. A method for monitoring a Christmas tree assembly installed on a subsea hydrocarbon well, comprising:

receiving a plurality of parameters associated with the Christmas tree assembly;

determining a health metric for the Christmas tree assembly based on the parameters, wherein the health metric represents a combined measure deviations between the parameters and expected values for the parameters over the plurality of parameters; and

identifying a problem condition with the Christmas tree assembly based on the determined health metric.

2. The method of claim 1, further comprising identifying the problem condition responsive to the determined health metric deviating from a predetermined range of acceptable values.

3. The method of claim 1, wherein determining the health metric comprises employing a condition monitoring model of the Christmas tree assembly to evaluate the plurality of parameters.

4. The method of claim 3, further comprising employing the condition monitoring model based on the plurality of parameters and historical data associated with at least one of the parameters.

5. The method of claim 3, further comprising employing the condition monitoring model based on the plurality of parameters and production data associated with the Christmas tree assembly.

6. The method of claim 1, wherein determining the health metric comprises employing at least one component model associated with at least one component of the Christmas tree assembly in generating the health metric.

7. The method of claim 1, wherein determining the health metric comprises employing at least one process model associated with the operation of the Christmas tree assembly in generating the health metric.

8. The method of claim 1, wherein the Christmas tree includes first and second sensors operable to measure a selected one of the parameters, and identifying the problem condition further comprises identifying a deviation condition associated with the first and second sensors.

9. The method of claim 1, wherein the Christmas tree includes a first sensor operable to measure a first characteristic of the Christmas tree assembly and a second sensor operable to measure a second characteristic of the Christmas tree assembly, and identifying the problem condition further comprises identifying that the first characteristics is inconsistent with the second characteristic.

10. The method of claim 1, further comprising communicating the problem condition to an operator of the Christmas tree assembly.

11. The method of claim 1, wherein the Christmas tree assembly comprises a valve, and at least one of the parameters is associated with a position of the valve.

12. The method of claim 1, wherein the Christmas tree assembly is operable to control flow of a hydrocarbon fluid, and at least one of the parameters is associated with a parameter of the hydrocarbon fluid.

13. A system, comprising:

a Christmas tree assembly mounted to a hydrocarbon well;

a plurality of sensors operable to measure a plurality of parameters associated with the Christmas tree assembly; and

a condition monitoring unit operable to determine a health metric for the Christmas tree assembly based on the parameters and identify a problem condition with the Christmas tree assembly based on the determined health metric, wherein the health metric represents a combined measure of deviations between the parameters and expected values for the parameters over the plurality of parameters.

14. The system of claim 13, wherein the condition monitoring unit is operable to identify the problem condition responsive to the determined health metric deviating from a predetermined range.

15. The system of claim 13, wherein the condition monitoring unit is operable to employ a condition monitoring model of the Christmas tree assembly to evaluate the plurality of parameters.

16. The system of claim 15, wherein the condition monitoring unit is operable to employ the condition monitoring model based on the plurality of parameters and historical data associated with at least one of the parameters.

17. The system of claim 15, wherein the condition monitoring unit is operable to employ the condition monitoring model based on the plurality of parameters and production data associated with the Christmas tree assembly.

18. The system of claim 13, wherein the condition monitoring unit is operable to employ at least one component model associated with at least one component of the Christmas tree assembly in generating the health metric.

19. The system of claim 13, wherein the condition monitoring unit is operable to employ at least one process model associated with the operation of the Christmas tree assembly in generating the health metric.

20. The system of claim 13, wherein the Christmas tree includes first and second sensors operable to measure a selected one of the parameters, and the condition monitoring unit is operable to identify a deviation condition associated with the first and second sensors.

21. The system of claim 13, wherein the Christmas tree includes a first sensor operable to measure a first characteristic of the Christmas tree assembly and a second sensor operable to measure a second characteristic of the Christmas tree assembly, and the condition monitoring unit is operable to identify that the first characteristics is inconsistent with the second characteristic.

22. The system of claim 13, wherein the condition monitoring unit is operable to communicate the problem condition to an operator of the Christmas tree assembly.

23. The system of claim 13, wherein at least one of the sensors comprises a vibration sensor, a corrosion sensor, an erosion sensor, or a leak detection sensor.

24. The system of claim 13, wherein the Christmas tree assembly comprises a valve, and at least one of the sensors is associated with a position of the valve.

25. The system of claim 13, wherein the Christmas tree assembly is operable to control flow of a hydrocarbon fluid, and at least one of the sensors is operable to measure a parameter of the hydrocarbon fluid.