Dual battery vehicle electrical systems

• US 7,969,040 B2
• Filed: 03/26/2009
• Issued: 06/28/2011
• Est. Priority Date: 03/27/2008
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Taberham, Paul, Cousen, Darren Lee, Conen, Mark, Kok, Daniel Benjamin, Siddiqui, Muhammad
• Primary Examiner(s): PALADINI, ALBERT WILLIAM
• Application Number:
  US12/411,895
• Publication Number:
  US 20090243387A1
• Time in Patent Office: 824 Days
• Field of Search: 307/9.1, 307/10.1, 307 103- 107, 307/116
• US Class Current: 307/9.1
• CPC Class Codes: F02N 11/0866 comprising several power sources, e.g. battery and capacitor or two batteries
• CPC Class Codes: F02N 11/087 Details of the switching means in starting circuits, e.g. relays or electronic switches
• CPC Class Codes: H02J 1/10 Parallel operation of dc sources
• CPC Class Codes: H02J 7/1423 with multiple batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A dual battery electrical system for a vehicle having an engine comprises a primary load and a secondary load and is switchable between an ON state in which the engine is running, an OFF state in which the engine is not running, a START state in which the primary load requires power to start the engine, and a PAUSE state in which the engine is not running. A first battery powers the primary load, a second battery powers the secondary load, a battery switch is closable to connect the first battery to the second battery such that both batteries can provide power to both loads. The transition to and from the OFF state is via a user activated mechanism and transition to and from the PAUSE state is via a user-independent mechanism. A controller controls operation of the battery switch when the system enters and/or leaves the PAUSE state.

Claims

1. An electrical system for a vehicle having an engine operable in a stop/start mode wherein the vehicle enters a PAUSE state in which the engine stops running in response at least in part to the vehicle becoming stationary and leaves the PAUSE state to resume running in response at least in part to a driver indicating a desire for the vehicle to move again, the system comprising:

at least one primary load requiring power to start the engine;

at least one secondary load not requiring power to start the engine;

a first battery powering the at least one primary load;

a second battery powering the at least one secondary load;

a battery switch having a closed condition to connect the first battery to the second battery such that both batteries can provide power to the at least one primary load and the at least one secondary load, and further having an open condition to electrically isolate the first and second batteries from one another;

an ignition switch actuatable by a vehicle operator to switch a vehicle ignition system between an OFF state in which the engine is not running, a START state in which the primary load is powered to start the engine, an ON state in which the engine is running; and

a controller controlling the condition of the battery switch based upon at least;

     1) whether the vehicle ignition system is in the OFF, the ON, or the START state; and

     2) whether or not the vehicle is in the PAUSE state.

2. The system of claim 1 further comprising a monitor to monitor state of health of at least one of the first battery and the second battery, and wherein the controller receives and takes into account state of health information from the monitor in order to control operation of the battery switch.

3. The system of claim 2 further comprising a second monitor to monitor a state of health of the second battery, and wherein the controller receives and take into account state of health information from the second monitor in order to control operation of the battery switch.

4. The system of claim 1 wherein the controller opens the battery switch when the ignition system is in the ON state and the vehicle leaves the PAUSE state.

5. The system of claim 1 wherein the controller closes the battery switch when the ignition system is in the ON state and the vehicle leaves the PAUSE state.

6. The system of claim 1 wherein the controller opens the battery switch when the ignition system is in the ON state and the vehicle enters the PAUSE state.

7. The system of claim 1 wherein the controller closes the battery switch when the ignition system in the ON state and the vehicle enters the PAUSE state.

8. The system of claim 1 wherein the controller controls operation of the battery switch according to a list of priorities related to a state of health of at least one of the batteries.

9. The system of claim 1 further comprising a generator charging the first and second batteries when the ignition system is in the ON state.

10. The system of claim 1 wherein the primary load comprises a starter motor powered to start the vehicle when the ignition system is in the START state.

11. The system of claim 10 wherein the controller closes the battery switch, opens the battery switch, or determines whether the battery switch should be opened or closed before commencing operation of the starter motor.

12. The system of claim 1 wherein the first battery is connected to the primary load to form a primary circuit and the second battery is connected to the secondary load to form a secondary circuit, such that opening the battery switch separates the circuits from each other electrically.

13. The system of claim 1 wherein the primary load comprises at least one of an engine management controller, a security load, and a fuelling system.

14. The system of claim 13 wherein in the PAUSE state at least one of the primary loads remain active.

15. The system of claim 14 wherein a greater number of the primary loads remain active when the vehicle is in the PAUSE state than when the engine is running.

16. The system of claim 1 wherein the primary load comprises a low consumption load such that the first battery retains enough power to drive the primary load when the ignition system is in the START state.

17. The system of claim 1 wherein the secondary load comprises at least one of an interior light, a radio, an exterior light, a customer load connection point, a lighter, a mobile phone charger, a tail light, a DVD player, an in car entertainment system, and a drinks cooler.

18. A method of operating an electrical system of a vehicle having an engine operable in a start/stop mode wherein the vehicle enters a PAUSE state in which the engine stops running in response at least in part to the vehicle becoming stationary and leaves the PAUSE state to resume running in response at least in part to a driver indicating a desire for the vehicle to move again, the system comprising at least one primary load requiring power to start the engine, at least one secondary load not requiring power to start the engine, a first battery powering the at least one primary load, a second battery powering the at least one secondary load, a battery switch operable between a closed state wherein both batteries can provide power to both loads and an open state wherein the batteries are isolated from one another, and a controller arranged to control operation of the battery switch, the method comprising the steps of:

a driver using a user activated mechanism to select between an ON state of the electrical system in which the engine is running, an OFF state in which the engine is not running, and a START state in which the primary load receives power to start the engine;

the controller controlling the battery switch to select between the closed state and the open state according to;

     1) the state of the electrical system; and

     2) whether the vehicle is in the PAUSE state.

19. The method of claim 18 further comprising monitoring a state of health of at least one of the batteries, and wherein the controller'"'"'s control or the battery switch condition is further based upon a list of priorities related to the state of health information of at least one of the batteries.