Directly engaged syringe driver system

• US 7,972,306 B2
• Filed: 03/04/2008
• Issued: 07/05/2011
• Est. Priority Date: 02/09/1999
• Status: Expired due to Fees

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Inventors: Shearn, James G. J.
• Primary Examiner(s): Mendez; Manuel A
• Application Number:
  US12/042,275
• Publication Number:
  US 20080154203A1
• Time in Patent Office: 1,218 Days
• Field of Search: 604 65- 67, 604151-156, 604/890.1, 128/DIG.1, 128/DIG.12, 128/DIG.13
• US Class Current: 604/155
• CPC Class Codes: A61M 2005/14573 with a replaceable reservoir for quick connection/disconnection with a driving system
• CPC Class Codes: A61M 2205/14 Detection of the presence or absence of a tube, a connector or a container in an apparatus
• CPC Class Codes: A61M 2205/3306 Optical measuring means
• CPC Class Codes: A61M 2205/3389 Continuous level detection A61M2205/3393 takes precedence
• CPC Class Codes: A61M 2205/6063 Optical identification systems
• CPC Class Codes: A61M 5/1456 with a replaceable reservoir comprising a piston rod to be moved into the reservoir, e.g. the piston rod is part of the removable reservoir
• CPC Class Codes: A61M 5/1458 Means for capture of the plunger flange
• CPC Class Codes: A61M 5/1684 by detecting the amount of infusate remaining, e.g. signalling end of infusion

Abstract

A syringe driver system comprises a rotatable threaded lead screw shaft and a plunger which directly engages the threaded shaft such that rotation of the shaft drives the plunger into the syringe body. The plunger is formed with a threaded shaft engaging portion in the form of a half nut to engage with and follow the threaded shaft. The syringe driver system further comprises a guide system to secure the plunger in direct engagement with the threaded shaft and to prevent rotation of the plunger. An arm of the plunger stem carries markers useful in determining the near end of infusion. The syringe body carries a marker or markers useful in determining a characteristic about the syringe, such as its volume.

Claims

1. A system for infusing fluid, said system comprising:

a case comprising;

a base;

a rotatable threaded shaft having a central axis, the threaded shaft disposed within the base;

a syringe having a syringe body and a plunger configured to directly engage the threaded shaft such that rotation of the threaded shaft drives the plunger into the syringe, the plunger further comprising a guide slot that is substantially opposite the threaded portion;

a cover hingedly coupled to the base and having open and closed positions, the cover configured to accept the syringe when open and to position the plunger in engagement with the threaded shaft when the cover is closed;

a guide system for securing the plunger in direct engagement with the threaded shaft, the guide system configured to engage the guide slot of the syringe when the cover is closed.

2. The system of claim 1 wherein the guide system comprises a first guiding element running substantially parallel to the threaded shaft.

3. The system of claim 2 wherein the first guiding element is carried by the cover.

4. The system of claim 2 wherein the first guiding element is carried by the base.

5. The system of claim 2 wherein the first guiding element is adapted to interfere with the plunger if the syringe is not correctly seated in the casing thereby preventing closure of the cover.

6. The system of claim 1 wherein the casing has a hinged cover.

7. The system of claim 1 wherein the cover is hinged about the central axis of the threaded shaft.

8. The system of claim 1 wherein the syringe comprises a plurality of markings adapted to indicate the movement and position of the plunger within the syringe body.

9. The system of claim 8 wherein an area between the markers is substantially opaque and the markings comprise substantially transparent portions.

10. The system of claim 9 further comprising a detection system having a light source and a plurality of detectors, the detection system positioned adjacent the markings such that the light source is on one side of the markings and the plurality of detectors is on the opposite side of the markings and wherein the markings at a near end of infusion (NEOI) point of the syringe have a first size and the markings elsewhere have a second size different than the first size such that the markings at the NEOI point allow illumination of a first number of the detectors and the markings elsewhere allow illumination of a second number of detectors different than the first number of detectors.

11. The system of claim 1 wherein the plunger includes a marker indicative of the position of the plunger;

and the system further comprising a detector positioned so as to interact with the marker and provide a signal indicative of the position of the marker.

12. The system of claim 11 wherein the marker comprises a spur formed on the plunger and the detector comprises a potentiometer.

13. The system of claim 1 wherein a switch is provided on the casing, the switch being activated by correct registration of the syringe in the casing and closure of the casing to allow rotation of the threaded shaft, incorrect registration of the syringe in the casing or closure of the casing disabling rotation of the threaded shaft.

14. The system of claim 1 further comprising a clamp for securing the syringe body to the casing.

15. The system of claim 1 wherein the syringe includes a syringe identification marking indicative of a characteristic of the syringe;

and the system further comprising a syringe detection system including a detector for detecting the identification marking of the syringe, the syringe detector system adapted to provide a signal in accordance with the identification marking detected.

16. A plunger for engaging a threaded shaft and for expelling fluid from a syringe body, said plunger comprising:

a plunger stem having a distal end and a proximal end;

a stopper positioned at the distal end of the stem, the stopper sized to fit within the syringe body; and

a flange positioned at the proximal end of the stem, the flange having a threaded portion sized to engage the threaded shaft, the flange further comprising a guide slot that is substantially opposite the threaded portion.

17. The plunger of claim 16 wherein the threaded portion is molded into the flange.

18. The plunger of claim 16 wherein the threaded portion comprises at least one recessed half-nut.

19. The plunger of claim 16 wherein the edges of the flange adjacent the threaded portion are formed to guide the threaded portion onto the threaded shaft.

20. The plunger of claim 16 wherein the plunger stem comprises an open area in the area extending from the threaded portion to the stopper to receive the threaded shaft.

21. The plunger of claim 16 wherein the plunger comprises a plurality of markings adapted to indicate the movement and position of the plunger within the syringe body.

22. The plunger of claim 21 wherein the plurality of markings comprise a linear grid.

23. The plunger of claim 21 wherein an area of the plunger between the markers is substantially opaque and the markings comprise substantially transparent portions.

24. The plunger of claim 21 further comprising a detection system having a light source and a plurality of detectors, the detection system positioned adjacent a portion of the plunger on which the markings are located such that the light source is on one side of the portion of the plunger and the plurality of detectors is on the opposite side of the portion of the plunger and wherein the markings on the portion of the plunger at a near end of infusion (NEOI) point of the syringe have a first size and the markings elsewhere on the portion of the plunger have a second size different than the first size such that the markings at the NEOI point allow illumination of a first number of the detectors and the markings elsewhere allow illumination of a second number of detectors different than the first number of detectors.

25. The plunger of claim 16 further comprising a marker indicative of the position of the plunger, the marker mounted so as to move with the plunger.