Outside plant telecommunications cabinet direct air cooling system

• US 7,974,094 B2
• Filed: 03/27/2008
• Issued: 07/05/2011
• Est. Priority Date: 03/27/2007
• Status: Active Grant

• Current Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Inc. (CommScope Holding Company, Inc.)
• Inventors: Skrepcinski, Alan, Hendrix, Mark
• Primary Examiner(s): Gandhi; Jayprakash N
• Assistant Examiner(s): SMITH, COURTNEY L
• Application Number:
  US12/056,882
• Publication Number:
  US 20080239668A1
• Time in Patent Office: 1,195 Days
• Field of Search: 361/679.48, 361/679.49, 361/679.5, 361/690, 361/692, 361/694, 361/695, 361/697
• US Class Current: 361/695
• CPC Class Codes: H05K 7/20563 within sub-racks for removing heat from electronic boards

Abstract

An outdoor equipment cabinet includes a housing with an equipment compartment therein. An intake air vent and an exit air vent are formed in the housing. A fan is mounted within the housing for pulling air into the intake air vent, moving an air stream through the equipment compartment, and pushing air out of the exit air vent. A membrane is disposed adjacent the intake air vent. The membrane allows air to pass therethrough, but resists the passage of water and contaminants therethrough. In some embodiments, a baffling plate is disposed to direct the air stream within the equipment compartment, and/or the fan speed is controlled by a temperature sensor, and/or a clogging of the membrane is monitored and reported, and/or the intake air vent is located in a first door and the exit air vent is located in a second door of the cabinet.

Claims

1. An outdoor equipment cabinet comprising:

a housing;

a first opening in a first sidewall of said housing;

a first door attached to said housing having a first position providing access to said first opening and a second position closing access to said first opening;

an equipment compartment within said housing and being accessible via said first opening;

an intake air vent formed in said housing;

an exit air vent formed in said housing;

a fan mounted within said housing for pulling air into said intake air vent, moving an air stream through said equipment compartment, and pushing air out of said exit air vent;

a membrane disposed adjacent said intake air vent, wherein said membrane allows air to pass therethrough but resists the passage of water and contaminants therethrough; and

at least one baffling plate disposed in said equipment compartment for changing a path of the air stream to direct the air stream toward a particular electronic component disposed within said equipment compartment, wherein said at least one baffling plate includes a first baffling plate with an adjustable mount so that an angle of said first baffling plate may be adjusted by a user to redirect the air stream.

2. The cabinet according to claim 1, wherein said at least one baffling plate further includes a second baffling plate so as to change the path of the air stream twice within said equipment compartment.

3. The cabinet according to claim 2, wherein said first baffling plate is mounted near a lower end of said equipment compartment and said second baffling plate is mounted near a top end of said equipment compartment, such that said air flow path follows a serpentine path through said equipment compartment.

4. The cabinet according to claim 1, wherein said intake air vent is formed in said first door.

5. The cabinet according to claim 4, further comprising:

a second opening in a second sidewall of said housing; and

a second door attached to said housing having a first position providing access to said second opening and a second position closing access to said second opening.

6. The cabinet according to claim 5, wherein said second sidewall is on an opposite side of said cabinet relative to said first sidewall, and wherein said exit air vent is formed in said second door.

19. The cabinet according to claim 1, further comprising:

a temperature sensor disposed proximate said equipment compartment; and

a controller to control a speed of said fan based upon a temperature as sensed by said temperature sensor.

7. An outdoor equipment cabinet comprising:

a housing;

a first opening in a first sidewall of said housing;

a first door attached to said housing having a first position providing access to said first opening and a second position closing access to said first opening;

an equipment compartment within said housing and being accessible via said first opening;

an intake air vent formed in said housing;

an exit air vent formed in said housing;

a fan mounted within said housing for pulling air into said intake air vent, moving an air stream through said equipment compartment, and pushing air out of said exit air vent;

a membrane disposed adjacent said intake air vent, wherein said membrane allows air to pass therethrough but resists the passage of water and contaminants therethrough;

a current sensor disposed to measure a current drawn by said fan and output a signal representing a current drawn value; and

a controller to received the current drawn value and to determined a potential membrane clogged condition based upon a comparison between the current drawn value and a known current drawn value associated with a clean membrane.

8. The cabinet according to claim 7, further comprising:

a temperature sensor disposed proximate said equipment compartment, wherein said controller controls a speed of said fan based upon a temperature as sensed by said temperature sensor.

9. The cabinet according to claim 8, wherein said controller can place said fan into an off state and also control the fan speed.

10. The cabinet according to claim 7, wherein said controller includes a memory storing predetermined threshold values for maximum current drawn values for respective fan speeds, wherein the threshold values are established based upon known current drawn values associated with a clean membrane at the respective fan speeds, and wherein said controller determines if the measured current drawn value exceeds the predetermined threshold value for a present fan speed, and if so said controller issues an alarm signal.

11. The cabinet according to claim 10, wherein the alarm signal includes forwarding a message to a system remotely located from said cabinet indicating a potential membrane clogged condition.

12. The cabinet according to claim 7, wherein said controller includes a memory storing predetermined threshold values for maximum current drawn values for respective fan speeds, wherein the threshold values are established based upon known current drawn values associated with a clean membrane at the respective fan speeds, and wherein said controller determines if the measured current drawn value exceeds the predetermined threshold value for a present fan speed, and if so the controller initiates a fan testing sequence which includes measuring the current drawn value for the fan at a different fan speed, and if the fan fails the fan testing sequence, said controller issues an alarm signal.

13. The cabinet according to claim 12, wherein the alarm signal includes forwarding a message to a system remotely located from said cabinet indicating a potential membrane clogged condition.

14. An outdoor equipment cabinet comprising:

a housing;

a first opening in a first sidewall of said housing;

a first door attached to said housing having a first position providing access to said first opening and a second position closing access to said first opening;

an equipment compartment within said housing and being accessible via said first opening;

an intake air vent formed in said housing;

an exit air vent formed in said housing;

a fan mounted within said housing for pulling air into said intake air vent, moving an air stream through said equipment compartment, and pushing air out of said exit air vent;

a membrane disposed adjacent said intake air vent, wherein said membrane allows air to pass therethrough but resists the passage of water and contaminants therethrough;

a second opening in a second sidewall of said housing; and

a second door attached to said housing having a first position providing access to said second opening and a second position closing access to said second opening,

wherein said intake air vent is formed in said first door and said exit air vent is formed in said second door, and

wherein said second door has a dual wall structure including an exterior wall and an interior wall with an air path formed therebetween, and wherein said exit air vent includes a vent pattern passing through said exterior wall of said second door, and further comprising;

an opening formed in said interior wall by which an air stream leaving said equipment compartment enters the air path within said second door.

15. The cabinet according to claim 14, wherein said opening is formed in an upper half of said interior wall of said second door.

16. The cabinet according to claim 14, further comprising:

a plate residing within said second door between said exterior wall and said interior wall, said plate being sized and located so as to shield said opening in said interior wall from said vent pattern in said exterior wall.

17. The cabinet according to claim 14, wherein said second sidewall is on an opposite side of said cabinet relative to said first sidewall.

20. The cabinet according to claim 14, further comprising:

a temperature sensor disposed proximate said equipment compartment; and

a controller to control a speed of said fan based upon a temperature as sensed by said temperature sensor.

18. An outdoor equipment cabinet comprising:

a housing;

a first opening in a first sidewall of said housing;

a first door attached to said housing having a first position providing access to said first opening and a second position closing access to said first opening;

an equipment compartment within said housing and being accessible via said first opening;

an intake air vent formed in said housing;

an exit air vent formed in said housing;

a fan mounted within said housing for pulling air into said intake air vent, moving an air stream through said equipment compartment, and pushing air out of said exit air vent;

a membrane disposed adjacent said intake air vent, wherein said membrane allows air to pass therethrough but resists the passage of water and contaminants therethrough;

at least one baffling plate disposed in said equipment compartment for changing a path of the air stream to direct the air stream toward a particular electronic component disposed within said equipment compartment;

a temperature sensor disposed proximate said equipment compartment;

a controller to control a speed of said fan based upon a temperature as sensed by said temperature sensor;

a current sensor disposed to measure a current drawn by said fan and output a signal representing a current drawn value, wherein said controller receives the current drawn value and determines a potential membrane clogged condition based upon a comparison between the current drawn value and a known current drawn value associated with a clean membrane;

a second opening in a second sidewall of said housing; and

a second door attached to said housing having a first position providing access to said second opening and a second position closing access to said second opening,

wherein said intake air vent is formed in said first door and said exit air vent is formed in said second door.