Coaxial economizer assembly and method

• US 7,975,506 B2
• Filed: 02/20/2008
• Issued: 07/12/2011
• Est. Priority Date: 02/20/2008
• Status: Active Grant

• Current Assignee: Trane International Inc. (Trane Technologies plc)
• Original Assignee: Trane International Inc. (Trane Technologies plc)
• Inventors: Plzak, William J., James, Rick T., Janssen, Randall L., Haley, Paul F.
• Primary Examiner(s): Jones; Melvin
• Application Number:
  US12/034,551
• Publication Number:
  US 20090205361A1
• Time in Patent Office: 1,238 Days
• Field of Search: 625/13, 621/17, 623/32, 624/98, 625/10
• US Class Current: 62/510
• CPC Class Codes: F25B 1/053 of turbine type
• CPC Class Codes: F25B 1/06 with compressor of jet type, e.g. using liquid under pressure F25B1/005, F25B1/10 take precedence
• CPC Class Codes: F25B 1/10 with multi-stage compression with cascade operation F25B7/00
• CPC Class Codes: F25B 2400/13 Economisers
• CPC Class Codes: F25B 2400/16 Receivers
• CPC Class Codes: F25B 2500/18 Optimization, e.g. high integration of refrigeration components
• CPC Class Codes: F25B 31/026 with compressor of rotary type
• CPC Class Codes: F25B 41/39 Dispositions with two or more expansion means arranged in series, i.e. multi-stage expansion, on a refrigerant line leading to the same evaporator
• CPC Class Codes: F25B 43/00 Arrangements for separating or purifying gases or liquids in analysers or rectifiers F25B33/00; Arrangements for vaporising the residuum of liquid refrigerant, e.g. by heat F25B40/00 takes precedence

Abstract

A coaxial economizer for use in a chiller system comprising an inner housing and an outer housing having a common longitudinal axis. The outer housing has an inlet for receiving a fluid from a upstream compressor stage of a multistage compressor and an outlet for conveying a fluid to a downstream compressor stage of a multistage compressor. A flow chamber forms a fluid flow path about the inner housing. A flash chamber is coterminous with the flow chamber and flashes fluid in a liquid state to a gas state. A flow passage between said flash chamber and the flow chamber for conveying a flashed gas from the flash chamber to the flow chamber; wherein the flashed gas conveyed from the flash chamber and the fluid received from the inlet of the outer housing mix along the fluid flow path toward the outlet of the outer housing.

Claims

1. A coaxial economizer for use in a chiller system comprising:

a. an inner housing and an outer housing having a common longitudinal axis;

said outer housing having an inlet for receiving a fluid from an upstream compressor stage of a multistage compressor and an outlet for conveying a fluid to a downstream compressor stage of a multistage compressor;

b. a flow chamber forming a fluid flow path about the inner housing;

c. a flash chamber for flashing fluid in a liquid state to a gas state; and

d. a flow passage between said flash chamber and the flow chamber for conveying a flashed gas from the flash chamber to the flow chamber;

wherein the flashed gas conveyed from the flash chamber and the fluid received from the inlet of the outer housing mix along the fluid flow path toward the outlet of the outer housing.

2. The coaxial economizer of claim 1 wherein the fluid is a refrigerant selected from R-123, R-134a or R-22 in a liquid, gas, or multiple phase.

3. The coaxial economizer of claim 1 wherein the fluid is an azeotrope, a zeotrope or a mixture or blend thereof in a liquid, gas, or multiple phase.

4. The coaxial economizer of claim 1 wherein the inner housing is formed by a condenser and the outer housing is formed by an economizer.

5. The coaxial economizer of claim 1 wherein the inner housing is defined by an evaporator and the outer housing is defined by an economizer.

6. The coaxial economizer of claim 1 wherein a slot in a baffle defines the flow passage;

said baffle being positioned between the flow chamber and the flash chamber and defining a coterminous boundary between the flash chamber and the flow chamber.

7. The coaxial economizer of claim 6 wherein the baffle seals a liquid in the flash chamber from flowing into the flow chamber.

8. The coaxial economizer of claim 1 wherein at least two slots formed by at least two spiraling baffles form the flow passage;

said spiraling baffles are positioned between the flow chamber and the flash chamber and define a coterminous boundary between the flash chamber and the flow chamber.

9. The coaxial economizer of claim 6 wherein the flow passage comprises a plurality of perforations in a baffle for conveying gas from the flash chamber to the flow chamber.

10. The coaxial economizer of claim 1 wherein the flow passage is configured to deliver the fluid at approximately the same direction as the fluid flow received at the inlet of the outer housing.

11. The coaxial economizer of claim 1 wherein the inner housing of the coaxial economizer comprises a condenser.

12. The coaxial economizer of claim 11 wherein the condenser is configured to receive fluid from the upstream compressor stage;

wherein the upstream stage compressor is a non-final stage compressor and the downstream stage is a final stage compressor.

13. The coaxial economizer of claim 12 wherein the final stage compressor is configured to deliver fluid into the condenser approximately tangentially to a condenser tube bundle.

14. The coaxial economizer of claim 1 wherein the inner housing of the coaxial economizer comprises an evaporator.

15. The coaxial economizer of claim 14 wherein the evaporator is configured to discharge fluid to an upstream compressor stage;

wherein the upstream compressor stage is a non-final stage compressor and the downstream compressor stage is a final stage compressor.

16. The coaxial economizer of claim 1 wherein the inner housing and the outer housing are of generally elongated shape.

17. The coaxial economizer of claim 1 wherein the inner housing and the outer housing are each cylindrically shaped.

18. The coaxial economizer of claim 1 wherein the outlet of the outer housing comprises a conformal draft pipe;

the conformal draft pipe forming a circumferential flow path around the outer housing of the coaxial economizer.

19. The coaxial economizer of claim 18 wherein the conformal draft pipe has a wrap angle around the coaxial economizer of about 180 degrees.

20. The coaxial economizer of claim 1 wherein a vortex fence is located adjacent to the outlet of the outer housing for reducing localized swirl of the fluid flowing through the flow chamber in a region about the outlet of the outer housing.

21. The coaxial economizer of claim 20 wherein said vortex fence forms a skirt projected from the outlet of the outer housing between the outside diameter of the inner housing and inner diameter of the outer housing.

22. A method of flowing fluid through a coaxial economizer in a chiller system comprising the steps of:

a. receiving a fluid from an upstream compressor stage of a multistage compressor into a coaxial economizer;

said coaxial economizer comprising;

i. an inner housing and an outer housing having a common longitudinal axis;

said outer housing having an inlet for receiving a fluid from the upstream compressor stage and an outlet for conveying a fluid to a downstream compressor stage of a multistage compressor;

ii. a flow chamber forming a fluid flow path about the inner housing;

iii. a flash chamber for flashing fluid in a liquid state to a gas state; and

iv. a flow passage between said flash chamber and the flow chamber for conveying a flashed gas from the flash chamber to the flow chamber;

wherein the flashed gas conveyed from the flash chamber and the fluid received from the inlet of the outer housing mix along the fluid flow path toward the outlet of the outer housing;

b. flashing a liquid to a gas within the flash chamber;

c. passing the gas within the flash chamber through the flow passage to the flow chamber; and

d. mixing and flowing the gas conveyed from the flash chamber and the fluid received from the inlet of the outer housing along the fluid flow path to the outlet of the coaxial economizer.

23. The method of claim 22 wherein the fluid is a refrigerant selected from R-123, R-134a or R-22 in a liquid, gas, or multiple phase.

24. The method of claim 22 wherein the fluid is an azeotrope, a zeotrope or a mixture or blend thereof in a liquid, gas, or multiple phase.

25. The method of claim 22 wherein the inner housing is formed by a condenser and the outer housing is formed by an economizer.

26. The method of claim 25 further comprising the step of delivering a liquid refrigerant from the condenser to the flash chamber.

27. The method of claim 22 further comprising the step of drawing the gas though the outlet of the outer housing through a conformal draft pipe to the downstream compressor stage, wherein the downstream compressor stage is a final stage compressor.

28. The method of claim 22 wherein the inner housing is formed by an evaporator and the outer housing is formed by an economizer.

29. The method of claim 22 wherein the passing step further comprises passing the gas through the flow passage such that the flow passage is configured to deliver the fluid at approximately the same tangential direction as the fluid received at the inlet of the outer housing.