Self-calibrating sensor

• US 7,975,525 B2
• Filed: 05/16/2007
• Issued: 07/12/2011
• Est. Priority Date: 05/16/2007
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Bonne, Ulrich, Padmanabhan, Aravind, Rezachek, Thomas M., Tobias, Peter
• Primary Examiner(s): Williams; Hezron
• Assistant Examiner(s): DEVITO, ALEX T
• Application Number:
  US11/803,968
• Publication Number:
  US 20080282765A1
• Time in Patent Office: 1,518 Days
• Field of Search: 73/10.7, 73/10.6
• US Class Current: 73/1.07
• CPC Class Codes: G01N 33/0006 Calibrating gas analysers

Abstract

Embodiments of the present invention relate to a gas sensor comprising a flow channel, a concentration modulator positioned in the flow channel, a gas generator in contact with the flow channel, one or more gas detectors positioned downstream of the concentration modulator and gas generator and a pump.

Claims

1. A self-calibrating gas sensor, comprising:

a flow channel;

a concentration modulator, positioned in the flow channel;

a gas generator adapted to self-generate a calibration gas for resetting a baseline without a known test gas, wherein the gas generator is integrated with and in contact with the flow channel having an inlet coupled to the flow channel to receive a sample gas, and an outlet to provide the received sample gas and calibration gas back into the flow channel downstream from the inlet in the flow channel;

one or more gas detectors, positioned downstream of the concentration modulator and gas generator; and

a pump.

2. The gas sensor of claim 1, wherein the concentration modulator comprises a heater and an adsorber.

3. The gas sensor of claim 2, wherein the adsorber comprises a film.

4. The gas sensor of claim 2, wherein the adsorber comprises a capillary.

5. The gas sensor of claim 2, wherein the adsorber comprises a column.

6. The gas sensor of claim 1, wherein the gas generator comprises a methane gas generator.

7. The gas sensor of claim 1, wherein the gas generator comprises a propane gas generator.

8. The gas sensor of claim 1, wherein the gas generator comprises a pentane gas generator.

9. The gas sensor of claim 1, wherein the gas generator comprises a carbon monoxide gas generator.

10. The gas sensor of claim 1, wherein the gas generator comprises a carbon dioxide gas generator.

11. The gas sensor of claim 1, wherein the one or more detectors comprise electrochemical detectors.

17. The gas sensor of claim 1 and further comprising a restrictor positioned in the flow channel between the flow channel coupled gas generator inlet and outlet to periodically release an output of the concentration modulator to the one or more gas detectors.

12. A gas self-calibrating sensor, comprising:

a flow channel;

a concentration modulator, positioned in the flow channel, the concentration modulator receiving a sample gas and providing the sample gas and an adsorbed gas into the flow channel;

a gas generator adapted to generate a calibration gas in response to an adsorbed gas received from the concentration modulator, the gas generator having an input and an output spaced apart along and coupled to the flow channel to receive the sample gas flowing through the flow channel and to self-generate a calibration gas and add the calibration gas to the sample gas flowing through the flow channel at the output positioned downstream from the input;

one or more gas detectors, positioned downstream of the concentration modulator and gas generator; and

a pump.

13. The gas sensor of claim 12 and further comprising a flow restrictor within the flow channel between the input and output of the gas generator.

14. The gas sensor of claim 12, wherein the concentration modulator comprises a heater and an adsorber, and wherein the concentration modulator cycles the heater on and off.

15. The gas sensor of claim 14, wherein the adsorber comprises a film.

16. The gas sensor of claim 12, wherein the gas generator comprises a methane gas generator.

18. The gas sensor of claim 12 and further comprising a restrictor positioned in the flow channel between the flow channel coupled gas generator inlet and outlet, the restrictor directing the adsorbed gas to the gas generator.

19. The gas sensor of claim 18 wherein heat cycling of the concentration modulator releases the adsorbed gas.

20. The gas sensor of claim 19 wherein heat cycling of the concentration modulator modulates removes baseline drift of an output gas.

21. A self-calibrating sensor, comprising:

a modulator, comprising;

an adsorbing mechanism to adsorb at least a least a portion of a sample gas to provide an adsorbed sample and a flow-through sample;

a releasing mechanism to periodically release the adsorbed sample from the modulator;

a gas generator coupled to the concentration modulator and adapted to self-generate a calibration sample from the adsorbed sample received from the modulator;

a detector coupled to the gas generator and the modulator to receive the flow-through sample from the modulator and the calibration sample from the gas generator; and

a restrictor coupled between the modulator and the detector and adapted to restrict the flow-through sample when the detector is detecting the calibration sample.

22. The self-calibrating sensor of claim 21, wherein detection of the calibration sample corrects for baseline drift.

23. The self-calibrating sensor as in claim 21, wherein the releasing mechanism is a heater which cycles on and off.

24. The self-calibrating sensor as in claim 21, wherein the gas generator includes a flow restrictor and an adsorbing mechanism.

25. The self-calibrating sensor as in claim 21, wherein the detector is adapted to generate an electronic signal.

26. The self-calibrating sensor as in claim 21 and further comprising an electronic filter to filter an electronic signal associated with the flow-through sample to remove baseline drift.

27. The self-calibrating sensor as in claim 21, wherein the flow-through sample is that portion of the sample gas that is not adsorbed.