Simulation apparatus and method for NC machining

• US 7,979,254 B2
• Filed: 09/12/2005
• Issued: 07/12/2011
• Est. Priority Date: 09/16/2004
• Status: Expired due to Fees

• Current Assignee: Yamazaki Mazak Corporation
• Original Assignee: Yamazaki Mazak Corporation
• Inventors: Kimura, Morikuni, Itogawa, Takushi, Kikata, Kazuhiro, Ohashi, Hajime
• Primary Examiner(s): Shah; Kamini S
• Assistant Examiner(s): Luu; Cuong V
• Application Number:
  US11/224,878
• Publication Number:
  US 20060058906A1
• Time in Patent Office: 2,129 Days
• Field of Search: 700/98, 700/169, 700/257, 700/180, 700/178, 700/173, 700/245, 345/473, 707/1, 703/2, 703/7, 703/13, 703/8
• US Class Current: 703/7
• CPC Class Codes: G05B 19/4069 Simulating machining process on screen G05B19/4068 takes precedence
• CPC Class Codes: G05B 2219/35315 Projection, two, three section views
• CPC Class Codes: G05B 2219/35316 Interference checking between tool, machine, part, chuck, machining range
• CPC Class Codes: G05B 2219/35321 Display only tool locus, dynamic
• CPC Class Codes: G05B 2219/35322 Display dynamic tool locus from entered start point to present position
• CPC Class Codes: G05B 2219/35323 Point to two points on tool locus, calculate and display value
• CPC Class Codes: G05B 2219/35328 Shift view as function of shift of tool with respect to workpiece

Abstract

A simulation control section 210 of an NC machining simulation apparatus 10 computes a movement path of a mechanical element when performing simulation. A ring buffer 270 memorizes the movement path of the mechanical element. In response to a replay instruction, the simulation control section 210 reads the movement path from the ring buffer 270. The simulation control section 210 then displays the mechanical element on a display device 190 as a solid model based on the movement path for replaying the simulation.

Claims

1. An NC machining simulation method in which machining using a plurality of mechanical elements is simulated in accordance with an NC machining program, comprising the steps of:

computing at least one of movement paths corresponding to at least one of the mechanical elements when simulation is being performed;

memorizing the movement paths;

performing a replay simulation for the mechanical elements based on the memorized movement paths in response to a replay instruction, wherein a current pointer position of the at least one of the mechanical elements is memorized as a replay start pointer position, wherein coordinates of the current pointer position of the at least one of the mechanical elements are read in a ring buffer, and the current pointer position is moved by one point, and wherein the replay simulation lasting for a predetermined time, which is based on the movement paths that have been memorized immediately before the replay instruction is given, is repeated from when the replay instruction is given until when the current pointer position is equal to the replay start pointer position and the replay instruction is suspended;

displaying the mechanical elements when the replay simulation is being performed; and

changing a point of view with respect to the mechanical elements in the replay simulation so that an operator is allowed to confirm the interference state of the mechanical elements from multiple points of view,

wherein the NC machining simulation method memorizes the at least one path movement without the necessity of storing a corresponding image data and therefore a memory capacity required of the NC machining simulator is advantageously reduced compared to a case in which the corresponding image data is memorized.

2. The method according to claim 1, wherein the movement paths of the mechanical elements includes a series of position data defined for the mechanical elements per unit time.

3. The method according to claim 1, further comprising the steps of:

determining whether or not interference is caused between two specific mechanical elements when the simulation is being performed; and

generating the replay instruction if it is determined in the determination step that the interference is caused.

4. An NC machining simulation apparatus in which machining using a plurality of mechanical elements is performed in accordance with an NC machining program, comprising:

computation means for computing at least one of movement paths corresponding to at least one of the mechanical elements when simulation is performed;

memory means for memorizing the movement paths;

replay means for executing a replay simulation for the mechanical elements based on the movement paths in response to a replay instruction, wherein a current pointer position of the at least one of the mechanical elements is memorized as a replay start pointer position, wherein coordinates of the current pointer position of the at least one of the mechanical elements are read in a ring buffer, and the current pointer position is moved by one point, and wherein the replay simulation lasting for a predetermined time, which is based on the movement paths that have been memorized immediately before the replay instruction is given, is repeated from when the replay instruction is given until when the current pointer position is equal to the replay start pointer position and the replay instruction is suspended;

a display device that displays the mechanical elements when the replay simulation is being performed; and

changer means for changing a point of view with respect to the mechanical elements in the replay simulation so that an operator is allowed to confirm the interference state of the mechanical elements from multiple points of view on the display device;

wherein the NC machining simulation method memorizes the at least one path movement without the necessity of storing a corresponding image data and therefore a memory capacity required of the NC machining simulator is advantageously reduced compared to a case in which the corresponding image data is memorized.

5. The apparatus according to claim 4, comprising:

determination means for determining whether or not interference is caused between two specific mechanical elements; and

output means for outputting the replay instruction if it is determined by the determination means that the interference is caused.

6. The apparatus according to claim 4, wherein the computation means suspends the computation when the replay simulation is being performed by the replay means.

7. The apparatus according to claim 4, wherein the memory means is formed by a ring buffer.

8. An NC machining simulation apparatus in which machining using a plurality of mechanical elements is performed in accordance with an NC machining program, comprising:

a computation device for computing at least one of movement paths corresponding to at least one of the mechanical elements when simulation is being performed;

a memory for memorizing the movement paths;

a replay device for executing a replay simulation for the mechanical elements based on the movement paths in response to a replay instruction, wherein a current pointer position of the at least one of the mechanical elements is memorized as a replay start pointer position, wherein coordinates of the current pointer position of the at least one of the mechanical elements are read in a ring buffer, and the current pointer position is moved by one point, and wherein the replay simulation lasting for a predetermined time, which is based on the movement paths that have been memorized immediately before the replay instruction is given, is repeated from when the replay instruction is given until when the current pointer position is equal to the replay start pointer position and the replay instruction is suspended;

a display device that displays the mechanical elements when the replay simulation is being performed; and

an input manipulator that is provided for changing a point of view with respect to mechanical elements in the replay simulation so that an operator is allowed to confirm the interference state of mechanical elements from multiple points of view on the display device

wherein the NC machining simulation apparatus memorizes the at least one path movement without the necessity of storing a corresponding image data and therefore a memory capacity required of the NC machining simulator apparatus is advantageously reduced compared to a case in which the corresponding image data is memorized.

9. The apparatus according to claim 8, comprising:

a determination device for determining whether or not interference is caused between two specific mechanical elements; and

an output device for outputting the replay instruction if it is determined by the determination device that the interference is caused.

10. The apparatus according to claim 8, wherein the computation device suspends the computation when the replay simulation is being performed by the replay means.

11. The apparatus according to claim 8, wherein the memory is formed by a ring buffer.