Inflatable bolster

• US 7,980,589 B2
• Filed: 04/13/2009
• Issued: 07/19/2011
• Est. Priority Date: 11/17/2005
• Status: Expired due to Fees

• Current Assignee: ABC Group Incorporated
• Original Assignee: Salflex Polymers Limited
• Inventors: Roychoudhury, Ray S., Ciplijauskas, Rimas, Best, Michael James
• Primary Examiner(s): Dickson; Paul N.
• Assistant Examiner(s): GOODEN JR, BARRY J
• Application Number:
  US12/422,389
• Publication Number:
  US 20090250915A1
• Time in Patent Office: 827 Days
• Field of Search: 280/728.1, 280/730, 280/1, 280/730.2, 280/732, 280/751, 280/752, 280/736, 280/742
• US Class Current: 280/730.1
• CPC Class Codes: B60R 2021/0293 Additional pads or cushions in vehicle compartments, e.g. movably mounted
• CPC Class Codes: B60R 2021/23169 specially adapted for knee protection
• CPC Class Codes: B60R 21/02 Occupant safety arrangements or fittings , e.g. crash pads seat belts with crash pads B60R22/14; removable children's seats having a front guard or barrier B60N2/2839
• CPC Class Codes: B60R 21/206 in the lower part of dashboards, e.g. for protecting the knees
• CPC Class Codes: Y10T 428/1334 Nonself-supporting tubular film or bag [e.g., pouch, envelope, packet, etc.]

Abstract

This invention is in the field of safety devices to lessen injuries arising from impact in vehicles, particularly automobiles. A bolster which may be employed to reduce impact severity to passengers from either frontal or side impacts is activated by impact sensing devices. The housing of the bolster has a lateral length L. Upon activation, the bolster is inflated with an activating fluid and extends the lateral length L of the bolster upon activation. A bolster is also provided having portions which inflate at differing rates.

Claims

1. An inflatable bolster for use in an occupant compartment of a vehicle, the inflatable bolster comprising:

a) an inflatable housing comprising;

(i) a mounting wall which is devised to mount to a reaction structure of the vehicle;

(ii) an occupant wall which is opposite the mounting wall and devised to face the occupant compartment;

(iii) a substantially closed volume formed between the mounting wall and the occupant wall;

(iv) a main chamber;

(v) an auxiliary chamber;

(vi) a flow restriction formed between the mounting wall and the occupant wall for restricting fluid flow between different areas of the housing, the main chamber and the auxiliary chamber being separated by the flow restriction; and

b) a source of a pressurized fluid mounted to the housing and being in fluid communication with the substantially closed volume for inflating the housing, wherein

c) the main chamber is in fluid communication with the source of the pressurized fluid, whereby during inflation the pressurized fluid flows first into the main chamber; and

,

d) the auxiliary chamber is in fluid communication with the main chamber whereby during inflation the pressurized fluid flows from the main chamber into the auxiliary chamber via the flow restriction at a flow rate reduced relative to fluid flowing within the main chamber during inflation of the main chamber to delay inflation of the auxiliary chamber relative to inflation of the main chamber, and

e) wherein the flow restriction remains during inflation of the main chamber.

2. The inflatable bolster according to claim 1, wherein the flow restriction comprises a section of the housing where the mounting wall and the occupant wall are closer to each other than in the main chamber and the auxiliary chamber.

3. The inflatable bolster according to claim 1, wherein the flow restriction comprises at least one hollow rib and a flow channel.

4. The inflatable bolster according to claim 1, wherein the flow restriction defines a serpentine flow path.

5. The inflatable bolster according to claim 1, wherein the flow restriction comprises a hollow elongate flow passage of smaller cross-sectional area than the main chamber to constrict and reduce the fluid flow from the main chamber to the auxiliary chamber.

6. The inflatable bolster according to claim 1, wherein the flow restriction remains during inflation of the auxiliary chamber.

7. The inflatable bolster according to claim 1, wherein the flow restriction has a cross-sectional flow area, and wherein the cross-sectional flow area of the flow restriction remains substantially constant during inflation of the main chamber.

8. The inflatable bolster according to claim 1, wherein the flow restriction remains after inflation of the main chamber.

9. The inflatable bolster according to claim 1, wherein the flow restriction remains after inflation of the auxiliary chamber.

10. The inflatable bolster according to claim 1, wherein the flow restriction comprises a depressed area of the housing where the mounting wall and the occupant wall are in contact with each other and a flow channel connecting the auxiliary chamber to the main chamber.

11. The inflatable bolster according to claim 10, wherein the mounting wall and the occupant wall are sealed together over most of the width of the main chamber in the depressed area and remain sealed together during inflation of the auxiliary chamber such that the flow restriction remains during inflation of the auxiliary chamber.