Battery module with improved cell barrier between unit cells

• US 7,981,538 B2
• Filed: 08/08/2006
• Issued: 07/19/2011
• Est. Priority Date: 08/10/2005
• Status: Active Grant

• Current Assignee: Samsung SDI Company Limited
• Original Assignee: Samsung SDI Company Limited
• Inventors: Jeon, Yoon-Cheol, Lee, Gun-Goo, Byun, Sang-Won, Kim, Tae-Yong
• Primary Examiner(s): Alejandro; Raymond
• Application Number:
  US11/501,603
• Publication Number:
  US 20070037051A1
• Time in Patent Office: 1,806 Days
• Field of Search: 429/149, 429/120, 429/82, 429/152, 429/154, 429/156, 429/151, 429/157
• US Class Current: 429/149
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6551 Surfaces specially adapted for heat dissipation or radiation, e.g. fins or coatings
• CPC Class Codes: H01M 10/6562 with free flow by convection only
• CPC Class Codes: H01M 50/103 prismatic or rectangular H01M50/109, H01M50/11 take precedence
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/264 for cells or batteries, e.g. straps, tie rods or peripheral frames
• CPC Class Codes: H01M 50/291 characterised by their shape
• CPC Class Codes: H01M 6/42 Grouping of primary cells into batteries H01M6/40 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49108 Electric battery cell making

Abstract

A battery module, including a plurality of unit cells and a cell barrier interposed between the unit cells, is provided. The cell barrier includes a body member and a fixing part disposed on the edge of the body member and connected to an adjacent cell barrier while housing a unit cell.

Claims

1. A battery module comprising:

a plurality of unit cells spaced from one another in a first direction; and

a plurality of cell barriers, each of the cell barriers being adjacent to a respective unit cell of the plurality of unit cells,

wherein a cell barrier of the cell barriers comprises;

a body member having an opening through which a coolant flows to cool the respective unit cell; and

a fixing part on at least one edge of the body member, the fixing part comprising a fixing protrusion protruding from the body member in the first direction and a fixing groove in a surface of the body member facing a second direction opposite the first direction, the fixing protrusion being inserted in a corresponding fixing groove of an adjacent cell barrier of the plurality of cell barriers, the respective unit cell being between and contacting the cell barrier and the adjacent cell barrier;

wherein the fixing protrusion is press-fitted into the corresponding fixing groove of the adjacent cell barrier, wherein the fixing protrusion includes a support leg for seating the respective unit cell, and wherein the body member comprises a plate.

2. The battery module of claim 1, wherein the fixing groove has a shape corresponding to a shape of the fixing protrusion.

3. The battery module of claim 1, wherein the fixing protrusion protrudes from one or more corners of the body member.

4. The battery module of claim 3, wherein the fixing protrusion protrudes from a first surface of the body member, and the surface of the body member having the fixing groove is opposite the first surface at the one or more corners.

5. The battery module of claim 4, wherein the fixing protrusion and the corresponding fixing groove of the adjacent cell barrier interlock.

6. The battery module of claim 1, wherein the cell barrier further comprises at least one bending element extending at an angle from an edge of the body member.

7. The battery module of claim 6, wherein the at least one bending element is on opposing edges of the body member, and the fixing protrusion protrudes from the at least one bending element.

8. The battery module of claim 7, wherein the fixing protrusion protrudes from an end of the at least one bending element, and the fixing part further comprises another fixing protrusion protruding from another end of the at least one bending element.

9. The battery module of claim 6, wherein the at least one bending element is adapted to tightly contact a side of the respective unit cell without external terminals.

10. The battery module of claim 9, wherein the cell barrier further comprises a supporting part protruding from an edge of the body member adjacent an edge having the fixing protrusion, the supporting part being adapted to tightly contact the respective unit cell.

11. The battery module of claim 10, wherein the supporting part and the at least one bending element are perpendicular to each other.

12. The battery module of claim 1, wherein the coolant flows through the opening and contacts the respective unit cell and another unit cell of the plurality of unit cells that is adjacent the respective unit cell.

13. The battery module of claim 1, wherein the opening is formed along a width direction of the body member.

14. The battery module of claim 1, wherein the unit cells have a prismatic shape.

15. A battery module comprising:

a plurality of unit cells spaced from one another in a first direction; and

a plurality of cell barriers, each of the cell barriers being adjacent to a respective unit cell of the plurality of unit cells,

wherein each of the cell barriers comprises;

a body member at least partially covering a first outer surface of the respective unit cell that is facing the first direction and having an opening through which flows a coolant; and

a bending element extending in a second direction opposite the first direction at an angle from at least one edge of the body member and at least partially enclosing a second outer surface of the respective unit cell that is facing a third direction wherein the bending element is on opposing ends of the body member, wherein the opening extends from the bending element at one end of the opposing ends of the body member to the bending element at an other end of the opposing ends of the body member, and wherein the body member comprises a support leg extending between the opposing ends of the body member to support the respective unit cell.

16. The battery module of claim 15, wherein the opening extends from the bending element at one end of the body member to an other end of the body member distal from the one end.

17. The battery module of claim 15, wherein the bending element tightly contacts the second outer surface and a third outer surface of the respective unit cell opposite the second outer surface, the second outer surface and the third outer surface being without external terminals.

18. The battery module of claim 15, wherein the opening penetrates the body member.

19. The battery module of claim 18, wherein the opening has a rectangular shape.

20. The battery module of claim 15, wherein the opening is formed in a groove.