System and method for accessing and presenting health information for field devices in a process control system

• US 7,983,892 B2
• Filed: 05/20/2008
• Issued: 07/19/2011
• Est. Priority Date: 05/20/2008
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Anne, Gowtham, Alexander, Bobby Varghese, Desai, Yeshwant Sabaji
• Primary Examiner(s): PHAN, THAI Q
• Application Number:
  US12/123,658
• Publication Number:
  US 20090292996A1
• Time in Patent Office: 1,155 Days
• Field of Search: 703/22, 703/2, 715/736, 715/764, 715/700, 792/25, 700/17, 700/83
• US Class Current: 703/22
• CPC Class Codes: G05B 19/0428 Safety, monitoring G05B19/0423 takes precedence
• CPC Class Codes: G05B 2219/31132 FDT interfacing profibus field device drivers DTM with engineering tool
• CPC Class Codes: G05B 2219/32144 Define device description using dd files

Abstract

A system includes a server configured to generate a request for status information and/or diagnostic information associated with a field device in a process control system. The system also includes an interface component having (i) an emulator configured to emulate a device manager associated with the field device and (ii) a communication manager configured to communicate with the field device over a communication link using a specified protocol. The server is configured to provide the request to the communication manager through the emulator, receive the status information and/or the diagnostic information from the field device through the communication manager and the emulator, and generate a user interface based on the status information and/or the diagnostic information. The communication manager could represent a communication Device Type Manager (DTM), and the emulator could emulate at least some functions of a device DTM.

Claims

1. A method comprising:

generating a request for at least one of status information and diagnostic information associated with a field device in a process control system;

providing the request to a communication manager through an emulator, the emulator emulating a device manager associated with at least the field device, the communication manager configured to communicate the request to the field device over a communication link using a specified protocol;

receiving at least one of the status information and the diagnostic information from the field device through the communication manager and the emulator;

interpreting at least one of the status information and the diagnostic information using a device description or electronic device description (DD/EDD) file associated with the field device; and

generating and presenting a user interface based on at least one of the status information and the diagnostic information.

2. The method of claim 1, wherein:

the communication manager comprises a communication Device Type Manager (DTM); and

the emulator emulates at least some functions of a device DTM.

3. The method of claim 2, wherein:

interpreting at least one of the status information and the diagnostic information comprises mapping at least one of the status information and the diagnostic information from the field device to corresponding information defined by the DD/EDD file associated with the field device; and

the user interface is generated based on the mapping.

4. The method of claim 1, wherein the user interface is generated based on the interpretation of at least one of the status information and the diagnostic information.

5. The method of claim 1, further comprising:

comparing at least one of the status information and the diagnostic information to at least one of cached status information and cached diagnostic information.

6. The method of claim 5, wherein generating the user interface comprises updating the user interface if the status information differs from the cached status information or the diagnostic information differs from the cached diagnostic information.

7. The method of claim 1, wherein the request is provided to the communication manager and at least one of the status information and the diagnostic information is received from the field device without using an actual device manager designed for the field device.

8. The method of claim 1, further comprising:

providing requests to multiple field devices in the process control system through the emulator and at least one communication manager;

receiving at least one of the status information and the diagnostic information from each of the field devices through the emulator; and

updating the user interface based on at least one of the received status information and the received diagnostic information.

9. The method of claim 8, wherein the user interface comprises:

a navigable menu structure identifying components in the process control system, the components including the field devices;

a list of field devices identified as being unhealthy based on at least one of the received status information and the received diagnostic information; and

information associated with a selected one of the field devices.

10. The method of claim 1, wherein the field device comprises at least one of:

a sensor and an actuator.

11. A system comprising:

a server configured to generate a request for at least one of status information and diagnostic information associated with a field device in a process control system; and

an interface component comprising (i) an emulator configured to emulate a device manager associated with the field device and (ii) a communication manager configured to communicate with the field device over a communication link using a specified protocol;

wherein the server is configured to provide the request to the communication manager through the emulator, receive at least one of the status information and the diagnostic information from the field device through the communication manager and the emulator, interpret at least one of the status information and the diagnostic information using a device description or electronic device description (DD/EDD) file associated with the field device, and generate a user interface based on at least one of the status information and the diagnostic information.

12. The system of claim 11, wherein:

the communication manager comprises a communication Device Type Manager (DTM); and

the emulator is configured to emulate at least some functions of a device DTM.

13. The system of claim 11, further comprising:

a client configured to present the user interface to a user.

14. The system of claim 11, wherein:

the server is configured to interpret at least one of the status information and the diagnostic information by mapping at least one of the status information and the diagnostic information from the field device to corresponding information defined by the DD/EDD file associated with the field device; and

the server is configured to generate the user interface based on the mapping.

15. The system of claim 11, the server is configured to generate the user interface based on the interpretation of at least one of the status information and the diagnostic information.

16. The system of claim 11, wherein:

the server comprises a cache configured to store at least one of cached status information and cached diagnostic information; and

the server is further configured to compare at least one of the status information and the diagnostic information to at least one of the cached status information and the cached diagnostic information.

17. The system of claim 16, wherein the server is configured to update the user interface if the status information differs from the cached status information or the diagnostic information differs from the cached diagnostic information.

18. An apparatus comprising:

a memory configured to store at least one of status information and diagnostic information associated with a field device in a process control system; and

a processor configured to;

generate a request for at least one of the status information and the diagnostic information;

provide the request to a communication manager through an emulator, the emulator configured to emulate a device manager associated with at least the field device, the communication manager configured to communicate the request to the field device over a communication link using a specified protocol;

receive at least one of the status information and the diagnostic information from the field device through the communication manager and the emulator;

interpret at least one of the status information and the diagnostic information using a device description or electronic device description (DD/EDD) file associated with the field device; and

generate and present a user interface based on at least one of the status information and the diagnostic information.

19. The apparatus of claim 18, wherein the processor is configured to interpret at least one of the status information and the diagnostic information by mapping at least one of the status information and the diagnostic information from the field device to corresponding information defined by the DD/EDD file associated with the field device;

wherein the user interface is generated based on the mapping.

20. The apparatus of claim 18, wherein the processor is further configured to:

compare at least one of the status information and the diagnostic information to at least one of cached status information and cached diagnostic information; and

update the user interface if the status information differs from the cached status information or the diagnostic information differs from the cached diagnostic information.