Golf club head and face insert

• US 7,985,146 B2
• Filed: 06/27/2007
• Issued: 07/26/2011
• Est. Priority Date: 06/27/2007
• Status: Expired due to Fees

• Current Assignee: Taylor Made Golf Co., Inc.
• Original Assignee: Taylor Made Golf Co., Inc.
• Inventors: Lin, Mark, Kronenberg, Marc, Larsen, Peter L., Beach, Todd P., Chao, Bing-Ling, Vincent, Benoit, Le, Citra A., DeShiell, Drew T.
• Primary Examiner(s): Hunter; Alvin A
• Application Number:
  US11/823,638
• Publication Number:
  US 20090005191A1
• Time in Patent Office: 1,490 Days
• Field of Search: 473/237, 473324-350, 473/250, 473/251
• US Class Current: 473/330
• CPC Class Codes: A63B 2209/00 Characteristics of used materials
• CPC Class Codes: A63B 2209/02 with reinforcing fibres, e.g. carbon, polyamide fibres
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0416 Heads having an impact surface provided by a face insert
• CPC Class Codes: A63B 53/042 the face insert consisting of a material different from that of the head
• CPC Class Codes: A63B 53/0425 the face insert comprising two or more different materials
• CPC Class Codes: A63B 53/0441 with visual indicators for aligning the golf club
• CPC Class Codes: A63B 53/0445 Details of grooves or the like on the impact surface
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/0462 characterised by tapering thickness of the impact face plate
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like
• CPC Class Codes: A63B 69/3632 Clubs or attachments on clubs, e.g. for measuring, aligning A63B69/3614 takes precedence; clubs for swinging exercises in general A63B15/00
• CPC Class Codes: Y10T 29/49764 with testing or indicating

Abstract

A face insert for golf club head in one embodiment can comprise a substrate comprising a score line groove-free front surface. A cover layer is provided at least on the front surface of the substrate. The cover layer can alternatively overlay at least a portion of the peripheral edge of the substrate. The cover layer comprises a ball-striking surface spaced by the cover layer from the substrate. Plural elongated score line grooves can extend into the polymer layer from the ball-striking surface. In addition, visible markings are interposed between the cover layer and the front surface of the substrate, the visible markings being visible through the cover layer. In one form the visible markings comprise elongated score line markings and target markings in a central portion of the substrate. The visible markings can be screen-printed markings, which are then protected by the cover layer from wear. The cover layer can be molded and can be a polymer layer. The score line grooves can be formed, for example, by molding during molding of the polymer layer.

Claims

1. A face insert for a wood-type golf club head comprising:

a substrate comprising a score line groove-free front surface;

a polymer layer on at least the front surface of the substrate, the polymer layer comprising a ball-striking surface spaced by the polymer layer from the substrate;

plural elongated score line grooves extending into the polymer layer from the ball-striking surface; and

visible markings interposed between the polymer layer and the front surface of the substrate, the visible markings being visible through the polymer layer and comprising elongated score line markings;

wherein the substrate comprises a peripheral edge and the polymer layer overlays at least both the peripheral edge and the front surface of the substrate;

wherein said substrate comprises a heel portion and a toe portion and wherein the elongated score line grooves comprise a first set of plural elongated grooves extending into the polymer layer and positioned at least partially across the ball striking surface of the toe portion of the substrate and a second set of plural elongated grooves extending into the polymer layer and positioned at least partially across the ball striking surface of the heel portion of the substrate;

wherein the score line markings comprise a first set of plural score line markings extending at least partially across the toe portion of the substrate and second set of plural score line markings extending at least partially across the heel portion of the substrate;

wherein the first set of plural elongated grooves overlies and is substantially aligned with and spaced from the first set of score line markings and wherein the second set of plural elongated grooves overlies and is substantially aligned with and spaced from the second set of score line markings.

2. A face insert for a golf club head according to claim 1 wherein the visible markings further comprise target markings interposed between the polymer layer and the front surface of the substrate at a central portion of the substrate, the target markings being visible through the polymer layer.

3. A face insert for a golf club head according to claim 2 wherein the target markings are spaced from the first and second sets of score line markings, wherein the substrate comprises first and second side edges and wherein the score line markings and score line grooves extend in directions perpendicular to the side edges.

4. A face insert for a wood-type golf club head according to claim 1 wherein the visible markings are screen-printed markings.

5. A face insert for a wood-type golf club head according to claim 1 wherein the polymer layer and the elongated score line grooves are molded, the polymer layer being a cured polymer layer.

6. A face insert for a wood-type golf club head according to claim 1 in combination with a golf club head body, wherein the face insert is attached to the golf club head body.

7. A face insert for a wood-type golf club head according to claim 1, wherein the substrate is a composite substrate.

17. A face insert for a golf club head according to claim 6 in combination with a golf club head body, wherein the face insert is attached to the golf club head body.

8. A face insert for a wood-type golf club comprising:

a substrate comprising a score line groove-free front surface;

a polymer layer on at least the front surface of the substrate, the polymer layer comprising a ball-striking surface spaced by the polymer layer from the substrate;

plural elongated score line grooves extending into the polymer layer from the ball-striking surface; and

visible markings interposed between the polymer layer and the front surface of the substrate, the visible markings being visible through the polymer layer and comprising elongated score line markings;

wherein the substrate comprises a peripheral edge and the polymer layer overlays at least both the peripheral edge and the front surface of the substrate;

wherein said substrate comprises a heel portion, and a toe portion and wherein the elongated score line grooves comprise a first set of plural elongated grooves, extending into the polymer layer and positioned at least partially across the ball striking surface of the toe portion of the substrate and a second set of plural elongated grooves extending into the polymer layer and positioned at least partially across the ball striking surface of the heel portion of the substrate;

wherein the score line markings comprise a first set of plural score line markings extending at least partially across the toe portion of the substrate and a second set of plural score line markings extending at least partially across the heel portion of the substrate;

wherein the visible markings further comprise target markings interposed between the polymer layer and the front surface of the substrate at a central portion of the substrate, the target markings being visible through the polymer layer;

wherein the substrate comprises a composite substrate for a face insert for a golf club head, the composite substrate having a layer of woven substrate material visible through the polymer layer, the polymer layer being a cured polymer layer.

9. A face insert for a golf club head according to claim 8 wherein the target markings are spaced from the first and second sets of score line markings, wherein the substrate comprises first and second side edges and wherein the score line markings and score line grooves extend in directions perpendicular to the side edges.

10. A face insert for a golf club head according to claim 8 wherein the visible markings are screen-printed markings.

11. A face insert for a golf club head according to claim 8 in combination with a golf club head body, wherein the face insert is attached to the golf club head body.

12. A face insert for a wood-type golf club head comprising:

a substrate comprising a score line groove-free front surface;

a polymer layer on at least the front surface of the substrate, the polymer layer comprising a ball-striking surface spaced by the polymer layer from the substrate;

plural elongated score line grooves extending into the polymer layer from the ball-striking surface;

visible markings interposed between the polymer layer and the front surface of the substrate, the visible markings being visible through the polymer layer and comprising elongated score line markings;

wherein the substrate comprises a peripheral edge and the polymer layer overlays at least both the peripheral edge and the front surface of the substrate;

wherein said substrate comprises a heel portion and a toe portion wherein the elongated score line grooves comprise a first set of plural elongated grooves extending into the polymer layer and positioned at least partially across the ball striking surface of the toe portion of the substrate and a second set of plural elongated grooves extending into the polymer layer and positioned at least partially across the ball striking surface of the heel portion of the substrate;

wherein the score line markings comprise a first set of plural score line markings extending at least partially across the toe portion of the substrate and a second set of plural score line markings extending at least partially across the heel portion of the substrate; and

wherein the first set of plural elongated grooves overlies and is substantially aligned with the first set of score line markings and wherein the second set of plural elongated grooves overlies and is aligned with the second set of score line markings, the first set of score line markings being spaced by polymer of the polymer layer from the first set of elongated grooves and the second set of score line markings being spaced by polymer of the polymer layer from the second set of elongated grooves.

13. A face insert for a golf club head according to claim 12 in combination with a golf club head body, wherein the face insert is attached to the golf club head body.

14. A face insert for a wood-type golf club head comprising:

a substrate comprising a score line groove-free front surface;

a polymer layer on at least the front surface of the substrate, the polymer layer comprising a ball-striking surface spaced by the polymer layer from the substrate;

plural elongated score line grooves extending into the polymer layer from the ball-striking surface;

visible markings interposed between the polymer layer and the front surface of the substrate, the visible markings being visible through the polymer layer and comprising elongated score line markings;

wherein the substrate comprises a peripheral edge and the polymer layer overlays at least both the peripheral edge and the front surface of the substrate;

wherein said substrate comprises a heel portion and a toe portion wherein the elongated score line grooves comprise a first set of plural elongated grooves extending into the polymer layer and positioned at least partially across the ball striking surface of the toe portion of the substrate and a second set of plural elongated grooves extending into the polymer layer and positioned at least partially across the ball striking surface of the heel portion of the substrate;

wherein the score line markings comprise a first set of plural score line markings extending at least partially across the toe portion of the substrate and a second set of plural score line markings extending at least partially across the heel portion of the substrate;

wherein the visible markings further comprise target markings at a central portion of the substrate;

wherein the target markings are spaced from the first and second sets of score line markings; and

wherein the first set plural elongated grooves overlies and is substantially aligned with the first set of score line markings and wherein the second set of plural elongated grooves overlies and is aligned with the second set of score line markings;

wherein the substrate comprises a composite substrate for a face insert for a golf club head, the composite substrate having a layer of woven substrate material visible through the polymer layer, the polymer layer being a cured polymer layer.

15. A face insert for a golf club head according to claim 14 wherein the visible markings are screen-printed markings;

and

wherein the polymer layer and the elongated score line grooves are molded, the polymer layer being a cured polymer layer.

16. A face insert for a golf club head according to claim 15 in combination with a golf club head body, wherein the face insert is attached to the golf club head body.