Prosthetic ankle and foot combination

• US 7,985,265 B2
• Filed: 02/22/2008
• Issued: 07/26/2011
• Est. Priority Date: 12/14/2006
• Status: Active Grant

• Current Assignee: Blatchford Products Limited (CBPE Capital LLP)
• Original Assignee: CHAS A Blatchford & Sons Limited
• Inventors: Moser, David, Harris, Graham, Sykes, Andrew John, Zahedi, Mir Saeed, Abimosleh, Fadi, Lang, Stephen Terry
• Primary Examiner(s): Isabella; David
• Assistant Examiner(s): Hoffman; Marcia
• Application Number:
  US12/035,717
• Publication Number:
  US 20080300692A1
• Time in Patent Office: 1,250 Days
• Field of Search: 623 47- 56, 623/24, 623 26- 29, 623 38- 40, 623/45
• US Class Current: 623/50
• CPC Class Codes: A61F 2/6607 Ankle joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/748 Valve systems
• CPC Class Codes: A61F 2002/30359 Pyramidally- or frustopyramidally-shaped protrusion and recess
• CPC Class Codes: A61F 2002/5006 Dampers, e.g. hydraulic damper
• CPC Class Codes: A61F 2002/5018 for adjusting angular orientation
• CPC Class Codes: A61F 2002/5033 for adjusting damping
• CPC Class Codes: A61F 2002/5035 for adjusting volume flow
• CPC Class Codes: A61F 2002/5036 self-adjustable, e.g. self-learning
• CPC Class Codes: A61F 2002/5038 Hinged joint, e.g. with transverse axle restricting the movement
• CPC Class Codes: A61F 2002/5043 with rotation-limiting stops, e.g. projections or recesses
• CPC Class Codes: A61F 2002/6614 Feet
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/6657 having a plate-like or strip-like spring element, e.g. an energy-storing cantilever spring keel
• CPC Class Codes: A61F 2002/6854 for locking or unlocking a joint
• CPC Class Codes: A61F 2002/704 computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/708 electrically self charging
• CPC Class Codes: A61F 2002/7625 for measuring angular position
• CPC Class Codes: A61F 2002/764 : for measuring acceleration
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit

Abstract

A prosthetic ankle and foot combination has an ankle joint mechanism constructed to allow damped rotational movement of a foot component relative to a shin component. The mechanism provides a continuous hydraulically damped range of ankle motion during walking with dynamically variable damping resistances, and with independent variation of damping resistances in the plantarflexion and dorsiflexion directions. An electronic control system coupled to the ankle joint mechanism includes at least one sensor for generating signals indicative of a kinetic or kinematic parameter of locomotion and/or walking environment, the mechanism and the control system being arranged such that the damping resistances effective over the range of motion of the ankle are adapted automatically in response to such signals. Single and dual piston hydraulic damping arrangements are disclosed, including arrangements allowing independent heel-height adjustment.

Claims

1. A prosthetic ankle and foot combination comprising a foot component and an ankle joint mechanism, the ankle joint mechanism including a shin component and being constructed to allow damped rotational movement of the foot component relative to the shin component about a medial-lateral joint flexion axis, wherein:

the ankle joint mechanism is arranged to provide a continuous hydraulically damped range of ankle motion during walking with dynamically variable damping resistances associated with ankle motion in the plantar-flexion and dorsi-flexion directions;

the combination further comprises a control system coupled to the ankle joint mechanism having at least one sensor for generating signals indicative of at least one of a kinetic parameter of locomotion, a kinematic parameter of locomotion, and walking environment;

the ankle joint mechanism and the control system are arranged such that the damping resistance effective over said range of motion and associated with motion in the dorsi-flexion direction is adapted automatically in response to said signals;

wherein the control system is arranged to generate signals indicative of ground inclination and to cause the damping resistance in the direction of dorsi-flexion to be increased when the signals are indicative of walking down an incline and decreased when the signals are indicative of walking up an incline.

2. The combination according to claim 1, arranged such that damping resistance is the predominant resistance to ankle joint flexion over at least part of said range of ankle motion.

3. The combination according to claim 1, wherein said at least one sensor is an accelerometer mounted on the foot component, the control system being arranged to generate a signal indicative of terrain in response to the accelerometer.

4. The combination according to claim 1, wherein the control system is arranged to generate signals indicative of speed of locomotion and to cause the damping resistance to dorsi-flexion to be adjusted during locomotion in response thereto.

5. The combination according to claim 4, wherein the control system is arranged such that the damping resistance in the direction of dorsi-flexion is reduced in response to said signals indicating increased speed of locomotion.

6. The combination according to claim 1, wherein the joint mechanism comprises a hydraulic piston and cylinder assembly and an associated linkage arranged to convert between translational piston movement and rotational relative movement of the foot component and the shin component, the piston and cylinder assembly including at least one adjustable damping control valve arranged to vary a degree of hydraulic damping resistance to said translational piston movement, and wherein the joint mechanism further comprises an actuator coupled to the at least one valve for adjusting the valve during locomotion.

7. The combination according to claim 1, wherein the ankle joint mechanism and the control system are arranged such that the damping resistance effective over said range of motion and associated with motion in the plantar-flexion direction is adapted automatically in response to said signals, and wherein the control system is arranged to cause the damping resistance in the direction of plantar flexion to be decreased when the signals are indicative of walking down an incline and increased when the signals are indicating of walking up an incline.

8. A prosthetic ankle joint assembly comprising a proximal mounting interface, a distal mounting interface, and a joint mechanism interconnecting the proximal and distal mounting interfaces and constructed to allow damped rotational movement of the distal mounting interface relative to the proximal mounting interface about a medial-lateral joint flexion axis, wherein:

the joint mechanism is arranged to provide a continuous hydraulically damped range of ankle motion during walking with dynamically variable damping resistances associated with ankle motion in the plantar-flexion and dorsi-flexion directions;

the ankle joint assembly further comprises a control system coupled to the ankle joint mechanism having at least one sensor for generating signals indicative of a kinetic and/or kinematic parameter of locomotion or walking environment;

the joint mechanism and the control system are arranged such that the damping resistance effective over said range of motion and associated with motion in the dorsi-flexion direction is adapted automatically in response to the signals; and

wherein the control system is arranged to generate signals indicative of ground inclination and to cause the damping resistance in the direction of dorsi-flexion to be increased when the signals are indicative of walking down an incline and decreased when the signals are indicative of walking up an incline.

9. The assembly according to claim 8, wherein the control system is arranged to cause the damping resistance in the direction of plantar-flexion to be decreased when the signals are indicative of walking down an incline and increased when the signals are indicative of walking up an incline.

10. The assembly according to claim 8, wherein said at least one sensor is an accelerometer mounted on the foot component, the control system being arranged to generate a signal indicative of terrain in response to the accelerometer.

11. The assembly according to claim 8, wherein the control system is arranged to generate signals indicative of speed of locomotion and to cause the damping resistance to dorsi-flexion to be adjusted during locomotion in response thereto.

12. The assembly according to claim 11, wherein the control system is arranged such that the damping resistance in the direction of dorsi-flexion is reduced in response to said signals indicating increased speed of locomotion.

13. The assembly according to claim 8, wherein the joint mechanism comprises a hydraulic piston and cylinder assembly and an associated linkage arranged to convert between translational piston movement and rotational relative movement of the foot component and the shin component, the piston and cylinder assembly including at least one adjustable damping control valve arranged to vary a degree of hydraulic damping resistance to said translational piston movement, and wherein the joint mechanism further comprises an actuator coupled to the at least one valve for adjusting the valve during locomotion.

14. A prosthetic ankle and foot combination comprising a foot component and an ankle joint mechanism, the ankle joint mechanism including a shin component and being constructed to allow damped rotational movement of the foot component relative to the shin component about a medial-lateral joint flexion axis, wherein:

the ankle joint mechanism is arranged to provide a continuous hydraulically damped range of ankle motion during walking with dynamically variable damping resistances associated with ankle motion in the plantar-flexion and dorsi-flexion directions;

the combination further comprises a control system coupled to the ankle joint mechanism having at least one sensor for generating signals indicative of at least one of a kinetic parameter of locomotion, a kinematic parameter of locomotion, and walking environment;

the ankle joint mechanism and the control system are arranged such that the damping resistance effective over said range of motion and associated with motion in the plantar-flexion direction is adapted automatically in response to said signals;

wherein the control system is arranged to generate signals indicative of ground inclination and to cause the damping resistance in the direction of plantar-flexion to be decreased when the signals are indicative of walking down an incline and increased when the signals are indicative of walking up an incline.

15. The combination according to claim 14, wherein said at least one sensor is an accelerometer mounted on the foot component, the control system being arranged to generate a signal indicative of terrain in response to the accelerometer.

16. The combination according to claim 14, wherein the control system is arranged to generate signals indicative of speed of locomotion and to cause the damping resistance to dorsi-flexion to be adjusted during locomotion in response thereto.

17. The combination according to claim 16, wherein the control system is arranged such that the damping resistance in the direction of dorsi-flexion is reduced in response to said signals indicating increased speed of locomotion.

18. The combination according to claim 14, wherein the joint mechanism comprises a hydraulic piston and cylinder assembly and an associated linkage arranged to convert between translational piston movement and rotational relative movement of the foot component and the shin component, the piston and cylinder assembly including at least one adjustable damping control valve arranged to vary a degree of hydraulic damping resistance to said translational piston movement, and wherein the joint mechanism further comprises an actuator coupled to the at least one valve for adjusting the valve during locomotion.

19. A prosthetic ankle joint assembly comprising a proximal mounting interface, a distal mounting interface, and a joint mechanism interconnecting the proximal and distal mounting interfaces and constructed to allow damped rotational movement of the distal mounting interface relative to the proximal mounting interface about a medial-lateral joint flexion axis, wherein:

the joint mechanism is arranged to provide a continuous hydraulically damped range of ankle motion during walking with dynamically variable damping resistances associated with ankle motion in the plantar-flexion and dorsi-flexion directions;

the ankle joint assembly further comprises a control system coupled to the ankle joint mechanism having at least one sensor for generating signals indicative of a kinetic and/or kinematic parameter of locomotion and/or walking environment;

the joint mechanism and the control system are arranged such that the damping resistance effective over said range of motion and associated with motion in the plantar-flexion direction is adapted automatically in response to the signals; and

the control system is arranged to generate signals indicative of ground inclination and to cause the damping resistance in the direction of plantar-flexion to be decreased when the signals are indicative of walking down an incline and increased when the signals are indicative of walking up an incline.

20. The assembly according to claim 19, wherein said at least one sensor is an accelerometer mounted on the foot component, the control system being arranged to generate a signal indicative of terrain in response to the accelerometer.

21. The assembly according to claim 19, wherein the control system is arranged to generate signals indicative of speed of locomotion and to cause the damping resistance to dorsi-flexion to be adjusted during locomotion in response thereto.

22. The assembly according to claim 21, wherein the control system is arranged such that the damping resistance in the direction of dorsi-flexion is reduced in response to said signals indicating increased speed of locomotion.

23. The assembly according to claim 19, wherein the joint mechanism comprises a hydraulic piston and cylinder assembly and an associated linkage arranged to convert between translational piston movement and rotational relative movement of the foot component and the shin component, the piston and cylinder assembly including at least one adjustable damping control valve arranged to vary a degree of hydraulic damping resistance to said translational piston movement, and wherein the joint mechanism further comprises an actuator coupled to the at least one valve for adjusting the valve during locomotion.

24. A prosthetic ankle and foot combination comprising a foot component and an ankle joint mechanism, the ankle joint mechanism including a shin component and being constructed to allow damped rotational movement of the foot component relative to the shin component about a medial-lateral joint flexion axis, wherein:

the ankle joint mechanism is arranged to provide a continuous hydraulically damped range of ankle motion during walking with dynamically variable damping resistance associated with ankle motion;

the combination further comprises a control system coupled to the ankle joint mechanism having at least one sensor for generating signals indicative of at least one of a kinetic parameter of locomotion, a kinematic parameter of locomotion, and walking environment;

the ankle joint mechanism and the control system are arranged such that the damping resistance effective over said range of motion and associated with motion is adapted automatically in response to said signals; and

the control system is arranged to generate signals indicative of ground inclination and to cause the ratio of the damping resistance in the direction of dorsi-flexion to the damping resistance in the direction of plantar-flexion to alter in response to said signals, such that the ratio increases when the signals are indicative of walking down an incline and decreases when the signals are indicative of walking up an incline.

25. The combination according to claim 24, arranged such that damping resistance is the predominant resistance to ankle joint flexion over at least part of said range of ankle motion.

26. The combination according to claim 24, wherein said at least one sensor is an accelerometer mounted on the foot component, the control system being arranged to generate a signal indicative of terrain in response to the accelerometer.

27. The combination according to claim 24, wherein the control system is arranged to generate signals indicative of speed of locomotion and to cause the damping resistance to dorsi-flexion to be adjusted during locomotion in response thereto.

28. The combination according to claim 24, wherein the ratio is altered in response to signals indicative of walking down an incline by increasing the damping resistance in the direction of dorsi-flexion.

29. The combination according to claim 24, wherein the ratio is altered in response to signals indicative of walking down an incline by decreasing the damping resistance to plantar-flexion.