Varying properties along lengths of temperature limited heaters

• US 7,986,869 B2
• Filed: 04/21/2006
• Issued: 07/26/2011
• Est. Priority Date: 04/22/2005
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Miller, David Scott, Ginestra, Jean Charles, Xie, Xueying, Vinegar, Harold J.
• Primary Examiner(s): Campbell; Thor S
• Application Number:
  US11/409,562
• Publication Number:
  US 20070045268A1
• Time in Patent Office: 1,922 Days
• Field of Search: None
• US Class Current: 392/301
• CPC Class Codes: C07C 4/02 by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
• CPC Class Codes: C07C 9/04 Methane production by treatment of sewage C02F11/04; natural gas, synthetic natural gas C10L3/06
• CPC Class Codes: E21B 17/028 Electrical or electro-magnetic connections
• CPC Class Codes: E21B 36/001 Cooling arrangements
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection
• CPC Class Codes: E21B 43/243 Combustion in situ
• CPC Class Codes: Y10T 29/49179 by metal fusion bonding

Abstract

A system for heating a subsurface formation is described. The system includes an elongated heater in an opening in the formation. The elongated heater includes two or more portions along the length of the heater that have different power outputs. At least one portion of the elongated heater includes at least one temperature limited portion with at least one selected temperature at which the portion provides a reduced heat output. The heater is configured to provide heat to the formation with the different power outputs. The heater is configured so that the heater heats one or more portions of the formation at one or more selected heating rates.

Claims

1. A method for heating a subsurface formation, comprising:

applying an electrical current to an elongated heater such that the heater provides an electrically resistive heat output, wherein the elongated heater comprises two or more portions along the length of the heater that have different power outputs, at least one portion of the elongated heater comprising at least one temperature limited portion with at least one selected temperature at which the portion provides a reduced heat output;

providing heat to the formation with the different power outputs such that the heater heats one or more portions of the formation at one or more selected heating rates; and

allowing the heat to transfer to a section of the formation.

2. The method of claim 1, further comprising providing time-varying electrical current to the elongated heater such that the heater operates as a temperature limited heater.

3. The method of claim 1, further comprising providing heat to the formation with the different power outputs such that at least two of the portions of the formation reach a selected temperature at approximately the same time.

4. The method of claim 1, wherein the subsurface formation comprises hydrocarbons, the method further comprising allowing the heat to transfer to the formation such that at least some hydrocarbons are pyrolyzed in the formation.

5. The method of claim 1, further comprising producing a fluid from the formation.

6. The method of claim 5, wherein the fluid comprises hydrocarbons.

7. The method of claim 6, further comprising producing transportation fuel from at least a portion of the hydrocarbons.

8. The method of claim 1, wherein the elongated heater is at least 30 m in length.

9. The method of claim 1, wherein two or more portions of the elongated heater comprise different mechanical properties such that the heater has sufficient mechanical strength to support the weight of the heater at the operating temperature of the heater.

10. The method of claim 1, wherein at least one temperature limited portion of the elongated heater comprises:

a ferromagnetic conductor; and

an outer electrical conductor electrically coupled to the ferromagnetic conductor, the outer electrical conductor at least partially surrounding the ferromagnetic conductor, wherein the outer electrical conductor provides a majority of a resistive heat output of the heater at temperatures up to approximately the selected temperature of the ferromagnetic conductor.

11. The method of claim 1, wherein the portions of the elongated heater comprise temperature limited heaters with different selected temperatures.

12. The method of claim 1, wherein the portions of the elongated heater comprise different electrical resistivities.

13. The method of claim 1, further comprising varying dimensions of the portions of the elongated heater to provide the different power outputs.

14. The method of claim 1, further comprising varying materials in the portions of the heater to provide the different power outputs.

15. The method of claim 1, wherein the portions of the formation comprise different thermal properties and/or different richnesses.

16. The method of claim 1, further comprising heating at least two of the portions of the formation such that the portions reach a selected temperature at approximately the same time.