Methods and apparatus for dispensing solid pharmaceutical articles

• US 7,988,017 B2
• Filed: 05/16/2008
• Issued: 08/02/2011
• Est. Priority Date: 05/18/2007
• Status: Active Grant

• Current Assignee: Parata Systems, LLC (Becton, Dickinson & Co)
• Original Assignee: Parata Systems, LLC (Becton, Dickinson & Co)
• Inventors: Kulberg, Kurt, Buisman, Stanley R., Michelli, Richard D., Farnsworth, Bryan Patrick
• Primary Examiner(s): Waggoner; Timothy R
• Application Number:
  US12/121,951
• Publication Number:
  US 20080283540A1
• Time in Patent Office: 1,173 Days
• Field of Search: 221/156, 221/163, 221/211, 221/278
• US Class Current: 221/267
• CPC Class Codes: B65G 1/1373 for fulfilling orders in warehouses

Abstract

An apparatus for dispensing pharmaceutical articles includes a housing assembly and an adjustment system. The housing assembly includes a first inlet wall and a second inlet wall that is moveable relative to the first inlet wall. The housing assembly defines a hopper chamber that houses pharmaceutical articles, and a dispensing channel fluidly connected to the hopper chamber. The dispensing channel has an inlet and an outlet and defines a flow path. The inlet is defined at least in part by the first and second inlet walls. The adjustment system is operable to adjust the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet. The adjustment system includes an input mechanism and an operator feedback mechanism. The input mechanism is selectively operable by an operator to selectively move the second inlet wall relative to the first inlet wall. The operator feedback mechanism provides tactile and/or audible feedback to the operator responsive to operation of the input mechanism by the operator to indicate prescribed increments of movement of the second inlet wall relative to the first inlet wall.

Claims

1. An apparatus for dispensing pharmaceutical articles, the apparatus comprising:

a) a housing assembly including a first inlet wall and a second inlet wall that is moveable relative to the first inlet wall, the housing assembly defining;

a hopper chamber that houses pharmaceutical articles; and

a dispensing channel fluidly connected to the hopper chamber, the dispensing channel having an inlet and an outlet and defining a flow path, the inlet being defined at least in part by the first and second inlet walls; and

b) an adjustment system operable to adjust the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet, the adjustment system including;

an input mechanism selectively operable by an operator to selectively move the second inlet wall relative to the first inlet wall; and

an operator feedback mechanism that provides tactile and/or audible feedback to the operator responsive to operation of the input mechanism by the operator to indicate prescribed increments of movement of the second inlet wall relative to the first inlet wall;

wherein;

the input mechanism includes a rotatable member that is rotatable relative to a mating portion of the apparatus;

the operator feedback mechanism includes a detent and a projection, wherein one of the detent and the projection is located on the rotatable member and the other of the detent and the projection is located on the mating portion; and

the projection engages the detent at a prescribed rotational position of the rotatable member to provide tactile and/or audible feedback to the operator as the operator rotates the rotatable member to and/or from the prescribed rotational position.

2. The apparatus of claim 1 including a plurality of detents and/or a plurality of projections each configured to engage a projection or a detent, respectively, to provide tactile and/or audible feedback to the operator as the operator rotates the rotatable member to and/or from a plurality of prescribed rotational positions.

3. The apparatus of claim 1 including a plurality of indicia on the housing assembly to indicate respective prescribed positions of the second inlet wall.

4. The apparatus of claim 3 wherein the prescribed rotational position is indexed to at least prescribed ones of the plurality of indicia.

5. The apparatus of claim 1 wherein:

the rotatable member includes a threaded shank and a knob affixed thereto; and

the adjustment system is configured such that rotation of the knob rotates the threaded shank, which in turn translates the second inlet wall relative to the first inlet wall.

6. The apparatus of claim 5 including:

a plurality of indicia on the housing assembly to indicate respective prescribed positions of the second inlet wall;

wherein the prescribed rotational position is indexed to at least prescribed ones of the plurality of indicia; and

wherein the threaded shank has a thread pitch configured such that each full turn of the rotatable member corresponds to one full increment between the plurality of indicia.

7. The apparatus of claim 5 wherein one of the detent and the projection is located on the knob and the other of the detent and the projection is located on the mating portion.

8. The apparatus of claim 7 wherein:

the detent is located on the knob;

the mating portion includes a deflectable tab; and

the projection is located on the deflectable tab.

9. The apparatus of claim 1 wherein:

the rotatable member includes a shank having an external thread and the detent is defined in the thread; and

the projection is located on the mating portion.

10. The apparatus of claim 9 wherein:

the rotatable member includes a plurality of detents defined in the thread;

the mating portion includes a deflectable tab; and

the projection is located on the deflectable tab of the mating portion.

11. The apparatus of claim 9 wherein the detent is substantially V-shaped and the projection is arcuate.

12. The apparatus of claim 9 wherein the mating portion includes a second thread operatively engaging the thread of the shank.

13. The apparatus of claim 1 including a plurality of indicia on the housing assembly to indicate respective prescribed positions of the second inlet wall, wherein the tactile and/or audible feedback indicating prescribed increments of movement of the second inlet wall relative to the first inlet wall is indexed to the plurality of indicia.

14. The apparatus of claim 1 wherein the tactile and/or audible feedback includes tactile feedback.

15. The apparatus of claim 1 wherein the tactile and/or audible feedback includes audible feedback.

16. The apparatus of claim 1 wherein the second inlet wall is configured to translate relative to the first inlet wall in a direction perpendicular to the flow path.

17. The apparatus of claim 1 wherein the housing assembly includes a third inlet wall that is moveable relative to the first inlet wall and the inlet is defined at least in part by the third inlet wall.

18. The apparatus of claim 17 wherein the second inlet wall is configured to translate relative to the first inlet wall in a first direction perpendicular to the flow path, and the third inlet wall is configured to translate relative to the first inlet wall in a second direction perpendicular to the flow path and to the first direction.

19. The apparatus of claim 1 wherein the apparatus includes a drive mechanism operable to pass the articles along the dispensing path and through the inlet.

20. The apparatus of claim 19 wherein the drive mechanism includes a flow generator configured to generate at least one drive gas flow to pass articles along the dispensing path and through the inlet.

21. The apparatus of claim 1 wherein:

the housing assembly includes a third inlet wall that is moveable relative to the first inlet wall and defining, at least in part, the inlet; and

the apparatus further includes a second adjustment system operable to adjust the position of the third inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet, the second adjustment system including;

a second input mechanism selectively operable by an operator to selectively move the third inlet wall relative to the first inlet wall; and

a second operator feedback mechanism that provides tactile and/or audible feedback to the operator responsive to operation of the second input mechanism by the operator to indicate prescribed increments of movement of the third inlet wall relative to the first inlet wall.

22. The apparatus of claim 21 wherein the second wall is movable relative to the housing along a first axis and the third wall is movable relative to the housing along a second axis transverse to the first axis.

23. The apparatus of claim 22 wherein the second axis is perpendicular to the first axis.

24. A method for dispensing pharmaceutical articles, the method comprising:

providing an apparatus comprising;

a housing assembly including a first inlet wall and a second inlet wall that is moveable relative to the first inlet wall, the housing assembly defining;

a hopper chamber that houses pharmaceutical articles; and

a dispensing channel fluidly connected to the hopper chamber, the dispensing channel having an inlet and an outlet and defining a flow path, the inlet being defined at least in part by the first and second inlet walls; and

an adjustment system operable to adjust the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet, the adjustment system including;

an input mechanism selectively operable by an operator to selectively move the second inlet wall relative to the first inlet wall; and

an operator feedback mechanism that provides tactile and/or audible feedback to the operator responsive to operation of the input mechanism by the operator to indicate prescribed increments of movement of the second inlet wall relative to the first inlet wall; and

using the input mechanism, adjusting the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet;

wherein;

the input mechanism includes a rotatable member that is rotatable relative to a mating portion of the apparatus;

the operator feedback mechanism includes a detent and a projection, wherein one of the detent and the projection is located on the rotatable member and the other of the detent and the projection is located on the mating portion; and

the projection engages the detent at a prescribed rotational position of the rotatable member to provide tactile and/or audible feedback to the operator as the operator rotates the rotatable member to and/or from the prescribed rotational position.

25. The method of claim 24 including:

using the input mechanism, adjusting the position of the second inlet wall relative to the first inlet wall to adjust the configuration of the inlet to a first configuration to singulate the pharmaceutical articles passing through the inlet;

thereafter

executing a first counting session including passing the articles along a flow path with the inlet in the first configuration;

thereafter

using the input mechanism, adjusting the position of the second inlet wall relative to the first inlet wall to adjust the configuration of the inlet to a second configuration to singulate the pharmaceutical articles passing through the inlet, wherein the second configuration is different from the first configuration; and

thereafter

executing a second counting session including passing the articles along the dispensing pathway of the apparatus with the inlet in the second configuration.

26. The method of claim 24 including using a drive mechanism to pass the articles along the dispensing path and through the inlet.

27. The method of claim 26 including generating at least one drive gas flow using a flow generator to force articles along the dispensing path and through the inlet.

28. An apparatus for dispensing pharmaceutical articles, the apparatus comprising:

a) a housing assembly including a first inlet wall and a second inlet wall that is moveable relative to the first inlet wall, the housing assembly defining;

a hopper chamber that houses pharmaceutical articles; and

a dispensing channel fluidly connected to the hopper chamber, the dispensing channel having an inlet and an outlet and defining a flow path, the inlet being defined at least in part by the first and second inlet walls; and

b) an adjustment system operable to adjust the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet, the adjustment system including;

an input mechanism selectively operable by an operator to selectively move the second inlet wall relative to the first inlet wall; and

an operator feedback mechanism that provides audible feedback to the operator responsive to operation of the input mechanism by the operator to indicate prescribed increments of movement of the second inlet wall relative to the first inlet wall.

29. The apparatus of claim 28 wherein:

the rotatable member includes a threaded shank and a knob affixed thereto; and

the adjustment system is configured such that rotation of the knob rotates the threaded shank, which in turn translates the second inlet wall relative to the first inlet wall.

30. The apparatus of claim 28 including a plurality of indicia on the housing assembly to indicate respective prescribed positions of the second inlet wall, wherein the audible feedback indicating prescribed increments of movement of the second inlet wall relative to the first inlet wall is indexed to the plurality of indicia.

31. The apparatus of claim 28 wherein the apparatus includes a drive mechanism operable to pass the articles along the dispensing path and through the inlet.

32. An apparatus for dispensing pharmaceutical articles, the apparatus comprising:

a) a housing assembly including a first inlet wall and a second inlet wall that is moveable relative to the first inlet wall, the housing assembly defining;

a hopper chamber that houses pharmaceutical articles; and

a dispensing channel fluidly connected to the hopper chamber, the dispensing channel having an inlet and an outlet and defining a flow path, the inlet being defined at least in part by the first and second inlet walls; and

b) an adjustment system operable to adjust the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet, the adjustment system including;

an input mechanism selectively operable by an operator to selectively move the second inlet wall relative to the first inlet wall; and

an operator feedback mechanism that provides tactile and/or audible feedback to the operator responsive to operation of the input mechanism by the operator to indicate prescribed increments of movement of the second inlet wall relative to the first inlet wall;

wherein;

the housing assembly includes a third inlet wall that is moveable relative to the first inlet wall and defining, at least in part, the inlet;

the apparatus further includes a second adjustment system operable to adjust the position of the third inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet, the second adjustment system including;

a second input mechanism selectively operable by an operator to selectively move the third inlet wall relative to the first inlet wall; and

a second operator feedback mechanism that provides tactile and/or audible feedback to the operator responsive to operation of the second input mechanism by the operator to indicate prescribed increments of movement of the third inlet wall relative to the first inlet wall;

the second wall is movable relative to the housing along a first axis and the third wall is movable relative to the housing along a second axis transverse to the first axis; and

the second axis is perpendicular to the first axis.

33. A method for dispensing pharmaceutical articles, the method comprising:

providing an apparatus comprising;

a housing assembly including a first inlet wall and a second inlet wall that is moveable relative to the first inlet wall, the housing assembly defining;

a hopper chamber that houses pharmaceutical articles; and

a dispensing channel fluidly connected to the hopper chamber, the dispensing channel having an inlet and an outlet and defining a flow path, the inlet being defined at least in part by the first and second inlet walls; and

an adjustment system operable to adjust the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet, the adjustment system including;

an input mechanism selectively operable by an operator to selectively move the second inlet wall relative to the first inlet wall; and

an operator feedback mechanism that provides audible feedback to the operator responsive to operation of the input mechanism by the operator to indicate prescribed increments of movement of the second inlet wall relative to the first inlet wall; and

using the input mechanism, adjusting the position of the second inlet wall relative to the first inlet wall to adjust the size of the inlet to singulate the pharmaceutical articles passing through the inlet.