Power distribution systems

• US 7,989,977 B2
• Filed: 10/15/2007
• Issued: 08/02/2011
• Est. Priority Date: 10/16/2006
• Status: Active Grant

• Current Assignee: Converteam UK Limited (General Electric Company)
• Original Assignee: Converteam UK Limited (General Electric Company)
• Inventors: Crane, Allan David
• Primary Examiner(s): Jackson; Stephen W
• Assistant Examiner(s): MAI, TIEN HUNG
• Application Number:
  US11/974,569
• Publication Number:
  US 20100284117A1
• Time in Patent Office: 1,387 Days
• Field of Search: 361/93.1, 307/8
• US Class Current: 307/8
• CPC Class Codes: B63H 21/20 the vessels being powered by combinations of different types of propulsion units
• CPC Class Codes: B63H 23/24 electric dynamo-electric machines H02K
• CPC Class Codes: H01H 33/596 for interrupting dc
• CPC Class Codes: H02H 7/268 for dc systems
• CPC Class Codes: H02J 1/14 Balancing the load in a network
• CPC Class Codes: H02J 2310/42 for ships or vessels
• CPC Class Codes: H02J 4/00 Circuit arrangements for mains or distribution networks not specified as ac or dc

Abstract

A power distribution system that can be used in naval ships and submarines includes a first power generation system including at least one power source for supplying power to a first service distribution system that includes at least one dc distribution busbar for carrying a distribution voltage and a distribution current and at least one switchboard that includes protective switchgear with contacts. A zonal power distribution sub-system includes a zonal power supply unit for supplying power to at least one electrical load and a zonal energy store connected to the at least one switchboard of the first service distribution system for supplying power to the zonal power supply unit. The at least one power source is regulated according to a power source foldback and stabilizing characteristic and a power source starting characteristic. The at least one electrical load is regulated according to a load shedding and stabilizing characteristic.

Claims

1. A power distribution system comprising:

a first service distribution system including;

a first switchboard that includes protective switchgear with contacts, and

a first dc distribution busbar connected to the first switchboard for carrying a distribution voltage and a distribution current;

a first power generation system including a first power source and a first power converter for supplying power to the first service distribution system, the first power source being connected to the first switchboard by the first power converter;

a zonal power distribution sub-system including;

a zonal power supply unit for supplying power to a first electrical load, and

a zonal energy store connected to the first switchboard by a second power converter and to the zonal power supply unit, the zonal energy store supplying power to the zonal power supply unit; and

a second electrical load connected to the first switchboard by a third power converter;

wherein the first power converter of the first power generation system is regulated according to a power source foldback and stabilizing characteristic and a power source starting sequence, and wherein the third power converter that connects the second electrical load to the first switchboard is regulated according to a load shedding and stabilizing characteristic;

wherein the contacts of the protective switchgear are made to open only when the distribution voltage and the distribution current have been reduced to acceptable levels by the interaction of the power source foldback and stabilizing characteristic with one of (a) a fault that causes an excessively low impedance to be connected across the distribution voltage, (b) an overriding inter-tripping command that is automatically generated within the power distribution system, (c) an overriding inter-tripping command that is manually generated within the power distribution system, and (d) an overriding inter-tripping command that is generated remotely; and

wherein the contacts of the protective switchgear are made to close only when the polarity of the voltage across the contacts is such that any transient or inrush currents will be restricted by one of (a) the power source foldback and stabilizing characteristic and the power source starting sequence, and (b) the load shedding and stabilizing characteristic; and

wherein the power source foldback and stabilizing characteristic includes regulating the output voltage and the output current of the first power converter of the first power generation system such that;

(i) current flow is uni-directional;

(ii) a steady state output voltage is the sum of an off load bus voltage setpoint and a steady state droop component that is proportional to load current such that the steady state output voltage is in accordance with a steady state load line;

(iii) transient load current variations about a steady state loading point cause the output voltage to follow a transient load line whose gradient is less than the gradient of the steady state load line;

(iv) steady state current is limited to a particular level;

(v) if load current transiently exceeds the steady state current limit and approaches, but does not exceed, a particular transient current limit level, the output voltage will transiently reduce with respect to the steady state load line and will recover to the steady state load line when the steady state current reduces below the steady state current limit;

(vi) if load current continuously exceeds the steady state current limit, or exceeds the particular transient current limit level, foldback is applied such that the output voltage and the output current reduce to zero or approximately zero according to a regenerative process, and output voltage and output current remain at zero or approximately zero until load impedance has increased beyond a particular level; and

(vii) if load impedance increases beyond the particular level, then load voltage initially partially recovers and then is ramped up to a desired operating point.

2. The power distribution system of claim 1, further comprising:

a second service distribution system including;

a second switchboard that includes protective switchgear with contacts; and

a second dc distribution busbar connected to the second switchboard for carrying a distribution voltage and a distribution current; and

a second power generation system including a second power source and a fourth power converter for supplying power to the second service distribution system, the second power source being connected to the second switchboard by the fourth power converter;

wherein the zonal energy store of the zonal power distribution system is connected to the second switchboard.

3. The power distribution system of claim 2, further comprising:

a first propulsion drive system;

a second propulsion drive system;

a first propulsion power generation system including a power source; and

a second propulsion power generation system including a power source;

wherein the first propulsion drive system has three power supply inputs, each input being selectable, and the first power supply input is connected to the first propulsion power generation system, the second power supply input is connected to the second propulsion power generation system, and the third power supply input is connected to the first switchboard.

4. The power distribution system of claim 3, wherein the second propulsion drive system has three power supply inputs, each being selectable, and wherein the first power supply input is connected to the first propulsion power generation system, the second power supply input is connected to the second propulsion power generation system, and the third power supply input is connected to the second switchboard.

5. The power distribution system of claim 3, wherein the first propulsion power generation system has first and second power supply outputs, each being selectable, wherein the first power supply output is connected to the first power supply input of the first propulsion drive system and the second power supply output is connected to the first power supply input of the second propulsion drive system.

6. The power distribution system of claim 5, wherein the first propulsion power generation system has a third power supply output that is selectable and is connected to the first switchboard.

7. The power distribution system of claim 3, wherein the second propulsion power generation system has first and second power supply outputs, each being selectable, wherein the first power supply output is connected to the second power supply input of the first propulsion drive system and the second power supply output is connected to the second power supply input of the second propulsion drive system.

8. The power distribution system of claim 7, wherein the second propulsion power generation system has a third power supply output that is selectable and is connected to the second switchboard.

9. The power distribution system of claim 1, wherein power is supplied to the first service distribution system through the first switchboard by at least one of the following:

the first power generation system;

the zonal energy store of the zonal power distribution sub-system;

a propulsion drive system operating in a regenerative mode;

a propulsion power generation system; and

a remote power supply system.

10. The power distribution system of claim 1, wherein the first power source of the first power generation system is at least one of the following:

a diesel generator;

a gas turbine generator;

a steam turbine generator;

a combined cycle gas and steam turbine generator;

a closed cycle (non-air breathing) diesel generator;

a battery;

a fuel cell;

a flow cell;

a flywheel generator;

a super-capacitor; and

a superconducting magnetic energy store.

11. The power distribution system of claim 1, wherein the first power converter that connects the first power source of the first power generation system to the first switchboard is a pulse width modulated dc/dc converter.

12. The power distribution system of claim 1, wherein the second power converter that connects the zonal energy store to the first switchboard is a pulse width modulated dc/dc converter.

13. The power distribution system of claim 12, wherein the second power converter that connects the zonal energy store to the first switchboard is polarized as a step-up chopper when power flows from the first service distribution system into the zonal energy store of the zonal power distribution sub-system, and the second power converter is polarized as a step-down chopper when power flows from the zonal energy store of the zonal power distribution sub-system into the first service distribution system.

14. The power distribution system of claim 1, wherein the load voltage is ramped up to the desired operating point according to a time-variable ramp rate that is specified to minimize resultant voltage transients within the power distribution system.

15. The power distribution system of claim 1, wherein the distribution voltage is stabilized by a transient load line function of the power source foldback and stabilizing characteristic and by a limitation of rate of change of load current function of the load shedding and stabilizing characteristic.

16. The power distribution system of claim 1, wherein the first power generation system includes a plurality of parallel-connected power sources for supplying power to a first service distribution system, wherein the steady state current sharing of the plurality of power sources is coordinated by a steady state droop function of the power source foldback and stabilizing characteristic of each power source, and wherein the transient current sharing of the plurality of power sources is coordinated by a transient load line function of the power source foldback and stabilizing characteristic of each power source.

17. A method of controlling a power distribution system comprising:

a first service distribution system including;

a first switchboard that includes protective switchgear with contacts, and

a first dc distribution busbar connected to the first switchboard for carrying a distribution voltage and a distribution current;

a first power generation system including a first power source and a first power converter for supplying power to the first service distribution system, the first power source being connected to the first switchboard by the first power converter;

a zonal power distribution sub-system including;

a zonal power supply unit for supplying power to a first electrical load, and

a zonal energy store connected to the first switchboard by a second power converter and to the zonal power supply unit, the zonal energy store supplying power to the zonal power supply unit; and

a second electrical load connected to the first switchboard by a third power converter;

the method comprising the steps of;

regulating the first power converter of the first power generation system according to a power source foldback and stabilizing characteristic and a power source starting sequence;

regulating the third power converter that connects the second electrical load to the first switchboard according to a load shedding and stabilizing characteristic;

wherein the contacts of the protective switchgear are made to open only when the distribution voltage and the distribution current have been reduced to acceptable levels by the interaction of the power source foldback and stabilizing characteristic with one of (a) a fault that causes an excessively low impedance to be connected across the distribution voltage, (b) an overriding inter-tripping command that is automatically generated within the power distribution system, (c) an overriding inter-tripping command that is manually generated within the power distribution system, and (d) an overriding inter-tripping command that is generated remotely; and

wherein the contacts of the protective switchgear are made to close only when the polarity of the voltage across the contacts is such that any transient or inrush currents will be restricted by one of (a) the power source foldback and stabilizing characteristic and the power source starting sequence, and (b) the load shedding and stabilizing characteristic; and

wherein the power source foldback and stabilizing characteristic includes the steps of regulating the output voltage and the output current of the first power converter of the first power generation system such that;

(i) current flow is uni-directional;

(ii) a steady state output voltage is the sum of an off load bus voltage setpoint and a steady state droop component that is proportional to load current such that the steady state output voltage is in accordance with a steady state load line;

(iii) transient load current variations about a steady state loading point cause the output voltage to follow a transient load line whose gradient is less than the gradient of the steady state load line;

(iv) steady state current is limited to a particular level;

(v) if load current transiently exceeds the steady state current limit and approaches, but does not exceed, a particular transient current limit level, the output voltage will transiently reduce with respect to the steady state load line and will recover to the steady state load line when the steady state current reduces below the steady state current limit;

(vi) if load current continuously exceeds the steady state current limit, or exceeds the particular transient current limit level, foldback is applied such that the output voltage and the output current reduce to zero or approximately zero according to a regenerative process, and output voltage and output current remain at zero or approximately zero until load impedance has increased beyond a particular level; and

(vii) if load impedance increases beyond the particular level, then load voltage initially partially recovers and then is ramped up to a desired operating point.

18. The method of claim 17, wherein the load voltage is ramped up to the desired operating point according to a time-variable ramp rate that is specified to minimize resultant voltage transients within the power distribution system.

19. The method of claim 17, wherein all the parameters of the power source foldback and stabilizing characteristic are programmable.

20. The method of claim 17, wherein the distribution voltage is stabilized by a transient load line function of the power source foldback and stabilizing characteristic and by a limitation of rate of change of load current function of the load shedding and stabilizing characteristic.

21. The method of claim 17, wherein the first power generation system includes a plurality of parallel-connected power sources for supplying power to the first service distribution system, wherein the steady state current sharing of the plurality of power sources is coordinated by a steady state droop function of the power source foldback and stabilizing characteristic of each power source, and wherein the transient current sharing of the plurality of power sources is coordinated by a transient load line function of the power source foldback and stabilizing characteristic of each power source.

22. The method of claim 17, wherein the power distribution system has a power source starting sequence where:

the off load bus voltage setpoint of the power source foldback and stabilizing characteristic is initially set to zero;

the first power source of the first power generation system detects a need to start supply power by sensing one of (a) the presence of distribution voltage resulting from the closure of the first switchboard, (b) an overriding start command that is automatically generated within the power distribution system, (c) an overriding start command that is manually generated within the power distribution system, and (d) an overriding start command that is generated remotely;

upon detecting a need to start supplying power, the first power source of the first power generation system is started and the off load bus voltage setpoint of the power source foldback and stabilizing characteristic is ramped up to a desired operating point.

23. The method of claim 22, wherein the load voltage is ramped up to the desired operating point according to a time-variable ramp rate that is specified according to the dynamic capability of the first power source of the first power generation system and the need to allow the first power source to progressively supply an increasing proportion of the total load current in the power distribution system to minimize resultant voltage transients within the power distribution system.

24. The method of claim 22, wherein all the parameters of the power source starting sequence are programmable.

25. The method of claim 17, wherein the load shedding and stabilizing characteristic includes the step of regulating the load current according to a current limit such that load current is permitted to attain any desired value but is always subject to overriding regulator functions that:

limit the rate of change of load current resulting from distribution voltage transients; and

oppose any action that would otherwise cause load current to exceed the current limit;

and where the current limit;

is adjustable up to and not exceeding a particular value of current limit;

is held constant when supply voltage exceeds a load shed threshold;

is progressively reduced as the supply voltage is reduced below the load shed threshold and at all levels of supply voltage above an absolute minimum loaded voltage;

is set to zero when the supply voltage is less than the absolute minimum loaded voltage;

is set to zero when the supply voltage increases from a value less than the absolute minimum loaded voltage and up to a particular value; and

is progressively increased as the supply voltage is increased.

26. The method of claim 25, wherein all the parameters of the load shedding and stabilizing characteristic are programmable.

27. The method of claim 17, wherein the power distribution system has an over current protection sequence in a situation where a low impedance fault occurs in the power distribution system, the over current protection sequence including the steps of:

locating the low impedance fault within the power distribution system;

limiting the fault current and distribution voltage by applying the power source foldback and stabilizing characteristic;

limiting the load current by applying the load shedding and stabilizing characteristic;

detecting fault interruption;

opening the contacts of the protective switchgear;

waiting for the partial recovery of the distribution voltage caused by the opening of the contacts of the protective switchgear;

waiting for the full recovery of the distribution voltage caused by the application of the power source foldback and stabilizing characteristic; and

waiting for the re-application of the load current caused by the application of the load shedding and stabilizing characteristic.

28. The method of claim 17, wherein the power distribution system has a general purpose protective or power management sequence including the steps of:

detecting a fault condition or the establishment of any power management condition that requires the contacts of the protective switchgear to be opened;

generating an overriding inter-tripping command;

limiting the distribution voltage by applying the power source foldback and stabilizing characteristic;

limiting the load current by applying the load shedding and stabilizing characteristic;

detecting a load current interruption;

opening the contacts of the protective switchgear;

waiting for the partial recovery of the distribution voltage caused by the opening of the contacts of the protective switchgear;

waiting for the full recovery of the distribution voltage caused by the application of the power source foldback and stabilizing characteristic; and

waiting for the re-application of the load current caused by the application of the load shedding and stabilizing characteristic.

29. The method of claim 17, wherein the zonal energy store of the zonal power distribution sub-system receives power from, or supplies power to, the first service distribution system, the power being regulated for the purpose of:

re-charging the zonal energy store;

supplying power to the zonal power supply of the zonal power distribution sub-system;

supplying power to the first service distribution system;

providing a bulk energy store;

supplying power continuously for any purpose;

supplying power transiently to assist in stabilizing the distribution voltage;

supplying power transiently to support other power sources that have a poor transient response;

providing isolation between the zonal energy store and the first service distribution system to allow the zonal power supply to operate independently when the first service distribution system is subject to a failure;

or

allowing the first service distribution system to operate independently of the zonal energy store when the zonal energy store or the zonal power supply is subject to a failure.

30. A method of controlling a power distribution system comprising:

a first service distribution system including;

a first switchboard that includes protective switchgear with contacts, and

a first dc distribution busbar connected to the first switchboard for carrying a distribution voltage and a distribution current;

a first power generation system including a first power source and a first power converter for supplying power to the first service distribution system, the first power source being connected to the first switchboard by the first power converter;

a zonal power distribution sub-system including;

a zonal power supply unit for supplying power to a first electrical load, and

a zonal energy store connected to the first switchboard by a second power converter and to the zonal power supply unit, the zonal energy store supplying power to the zonal power supply unit; and

a second electrical load connected to the first switchboard by a third power converter;

the method comprising the steps of;

regulating the first power converter of the first power generation system according to a power source foldback and stabilizing characteristic and a power source starting sequence;

regulating the third power converter that connects the second electrical load to the first switchboard according to a load shedding and stabilizing characteristic;

wherein the contacts of the protective switchgear are made to open only when the distribution voltage and the distribution current have been reduced to acceptable levels by the interaction of the power source foldback and stabilizing characteristic with one of (a) a fault that causes an excessively low impedance to be connected across the distribution voltage, (b) an overriding inter-tripping command that is automatically generated within the power distribution system, (c) an overriding inter-tripping command that is manually generated within the power distribution system, and (d) an overriding inter-tripping command that is generated remotely; and

wherein the contacts of the protective switchgear are made to close only when the polarity of the voltage across the contacts is such that any transient or inrush currents will be restricted by one of (a) the power source foldback and stabilizing characteristic and the power source starting sequence, and (b) the load shedding and stabilizing characteristic; and

wherein the power source foldback and stabilizing characteristic includes the steps of regulating the output voltage and the output current of the first power converter of the first power generation system such that;

(i) current flow is uni-directional;

(ii) a steady state output voltage is the sum of an off load bus voltage setpoint and a steady state droop component that is proportional to load current such that the steady state output voltage is in accordance with a steady state load line;

(iii) transient load current variations about a steady state loading point cause the output voltage to follow a transient load line whose gradient is less than the gradient of the steady state load line;

(iv) steady state current is limited to a particular level;

(v) if load current transiently exceeds the steady state current limit and approaches, but does not exceed, a particular transient current limit level, the output voltage will transiently reduce with respect to the steady state load line and will recover to the steady state load line when the steady state current reduces below the steady state current limit;

(vi) if load current continuously exceeds the steady state current limit, or exceeds the particular transient current limit level, foldback is applied such that the output voltage and the output current reduce to zero or approximately zero according to a regenerative process, and output voltage and output current remain at zero or approximately zero until load impedance has increased beyond a particular level; and

(vii) if load impedance increases beyond the particular level, then load voltage initially partially recovers and then is ramped up to a desired operating point;

wherein the power source starting sequence includes the steps of;

(i) initially setting the off load bus voltage setpoint of the power source foldback and stabilizing characteristic to zero;

(ii) detecting a need for the first power source of the first power generation system to start supply power by sensing one of (a) the presence of distribution voltage resulting from the closure of the first switchboard, (b) an overriding start command that is automatically generated within the power distribution system, (c) an overriding start command that is manually generated within the power distribution system, and (d) an overriding start command that is generated remotely;

(iii) upon detecting a need to start supplying power, starting the first power source of the first power generation system and ramping up the off load bus voltage setpoint of the power source foldback and stabilizing characteristic to a desired operating point; and

wherein the load shedding and stabilizing characteristic includes the step of regulating the load current according to a current limit such that load current is permitted to attain any desired value but is always subject to overriding regulator functions that;

(i) limit the rate of change of load current resulting from distribution voltage transients; and

(ii) oppose any action that would otherwise cause load current to exceed the current limit;

and where the current limit;

(i) is adjustable up to and not exceeding a particular value of current limit;

(ii) is held constant when supply voltage exceeds a load shed threshold;

(iii) is progressively reduced as the supply voltage is reduced below the load shed threshold and at all levels of supply voltage above an absolute minimum loaded voltage;

(iv) is set to zero when the supply voltage is less than the absolute minimum loaded voltage;

(v) is set to zero when the supply voltage increases from a value less than the absolute minimum loaded voltage and up to a particular value; and

(vi) is progressively increased as the supply voltage is increased.