Method of manufacturing an optical composite
First Claim
1. A method of manufacturing an article comprising:
- a) providing a first light transmitting material of refractive index nL1x in a first axis x;
b) extruding the first light transmitting material into a first film comprising a first surface and a second surface;
c) embossing the first surface of the first film to achieve a first plurality of inverted light collimating surface features on the first surface;
d) extruding a second light transmitting material of refractive index nH2X in the first axis x onto the first surface of the first film forming a substantially planar third surface;
e) extruding a third light transmitting material of refractive index nH3X in the first axis x onto the second surface of the first film;
f) embossing the third light transmitting material to achieve a fourth surface comprising a plurality of light collimating surface features.
4 Assignments
0 Petitions
Accused Products
Abstract
Embodiments of this invention include composite articles having specific optical properties. In one embodiment of this invention, a composite comprises high and low refractive index light transmitting material and surface relief features. In further embodiments, the composite comprises volumetric dispersed phase domains that may be asymmetric in shape. In one embodiment of this invention, the composite is an optical film providing light collimating features along two orthogonal planes perpendicular to the surface of the film. In another embodiment, the composite has improved optical, thermal, mechanical, or environmental properties. In further embodiments of this invention, the composite is manufactured by optically coupling or extruding two or more light transmitting materials, and forming inverted light collimating surface relief features or light collimating surface relief features. In further embodiments of this invention, a method of manufacturing a composite comprises forming one or more surface relief features on a component and injection molding or otherwise optically coupling two or more materials to the component. In one or more embodiments of this invention a light source is optically coupled to the composite or used in a light emitting device.
356 Citations
30 Claims
-
1. A method of manufacturing an article comprising:
-
a) providing a first light transmitting material of refractive index nL1x in a first axis x; b) extruding the first light transmitting material into a first film comprising a first surface and a second surface; c) embossing the first surface of the first film to achieve a first plurality of inverted light collimating surface features on the first surface; d) extruding a second light transmitting material of refractive index nH2X in the first axis x onto the first surface of the first film forming a substantially planar third surface; e) extruding a third light transmitting material of refractive index nH3X in the first axis x onto the second surface of the first film; f) embossing the third light transmitting material to achieve a fourth surface comprising a plurality of light collimating surface features. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23)
-
-
24. A method of manufacturing an article comprising:
-
a) Manufacturing a light transmitting film with inverted light collimating surface features in a first light transmitting material; b) Coupling optically a second light transmitting material to the inverted light collimating surface features; c) Coupling optically and embossing a third light transmitting material onto the light transmitting film. - View Dependent Claims (25, 26, 27, 28, 29, 30)
-
Specification