Rotary shaver with improved connection between flexible and rigid rotatable tubes

• US 7,993,360 B2
• Filed: 07/11/2006
• Issued: 08/09/2011
• Est. Priority Date: 07/11/2006
• Status: Active Grant

• Current Assignee: Arthrex Incorporated
• Original Assignee: Arthrex Incorporated
• Inventors: Hacker, Randall Lee, Heisler, Gary R., Van Wyk, Robert A.
• Primary Examiner(s): Nguyen; Anhtuan
• Assistant Examiner(s): CRONIN, ASHLEY L
• Application Number:
  US11/484,216
• Publication Number:
  US 20080071303A1
• Time in Patent Office: 1,855 Days
• Field of Search: 285 33- 34, 285/139.3, 285/258, 285/323, 408 81- 83, 600/36, 600/562, 600564-565, 600/567, 606 79- 82, 606/84, 606/110, 606/127, 606/159, 606/161, 606167-171, 606177-179, 606/180
• US Class Current: 606/180
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/2904 curved, but rigid
• CPC Class Codes: A61B 2017/320032 Details of the rotating or oscillating shaft, e.g. using a flexible shaft

Abstract

An rotary shaver having an attachment device for coupling a flexible transmission shaft to rigid ends. In at least one embodiment, the rotary shaver may be a curved rotary shaver. The inner shaft may be formed from rigid ends connected together with the flexible transmission shaft via an attachment device. The attachment device may include a collar protruding from an outer surface to penetrate an inner surface of the flexible transmission shaft. The attachment device may also include one or more grooves or protrusions for the transmission of torque.

Claims

1. A rotary shaver, comprising:

a rigid distal tip having a plurality of teeth positioned proximate to a distal opening for cutting tissue, an opening at a proximal end of the rigid distal tip, and a flexible shaft connection device at the proximal end;

a rigid drive member having a drive attachment device at one end and a flexible shaft connection device at another end;

a flexible transmission shaft coupled to the rigid distal tip at the flexible shaft connection device of the rigid distal tip and extending from the rigid distal tip to the rigid drive member, wherein the flexible transmission shaft is attached to the flexible shaft connection device of the rigid drive member;

wherein at least one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member comprises at least one collar protruding radially outward from an outer surface and positioned between a stop and an end of the flexible shaft connection device to attach the flexible transmission shaft;

wherein the flexible transmission shaft is positioned over the at least one collar and abuts the stop;

wherein the flexible transmission shaft includes an inner, smooth, tubular surface that the at least one collar contacts;

at least one linear groove positioned in the outer surface and positioned generally along a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member from which the at least one collar extends; and

wherein a depth of the at least one linear groove on a first side of the at least one linear groove is greater than a depth of the at least one linear groove on a second side of the at least one linear groove.

2. The rotary shaver of claim 1, wherein the at least one collar is positioned generally orthogonal to a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member.

3. The rotary shaver of claim 1, wherein the at least one linear groove comprises a plurality of linear grooves extending generally along a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member from which the at least one collar extends.

4. The rotary shaver of claim 3, wherein the at least one linear groove comprises first and second sides extending from the outer surface and intersecting one another.

5. The rotary shaver of claim 3, wherein the at least one linear groove extends from an end of the flexible shaft connection device toward the stop and terminates between the at least one collar and the stop.

6. The rotary shaver of claim 5, further comprising a second collar protruding from the outer surface and positioned between the at least one collar and the end of the flexible shaft connection device.

7. The rotary shaver of claim 1, wherein the end of the rigid drive member is tapered to facilitate attachment of the flexible transmission shaft.

8. A curved rotary shaver, comprising:

an elongated, tubular outer housing having an opening at one end and a cutting window at another opposite end, wherein a longitudinal axis of a portion of the outer housing proximate to the cutting window is positioned at an acute angle relative to remaining portions of the outer housing;

a support housing attached to the elongated, tubular outer housing proximate to the opening;

a rotatable inner cutting member, comprising;

a rigid distal tip having a plurality of teeth positioned proximate to a distal opening for cutting tissue, an opening at a proximal end of the rigid distal tip, and a flexible shaft connection device at the proximal end;

a rigid drive member having a drive attachment device at one end and a flexible shaft connection device at another end;

a flexible transmission shaft coupled to the rigid distal tip at the flexible shaft connection device of the rigid distal tip and extending from the rigid distal tip to the rigid drive member, wherein the flexible transmission shaft is attached to the flexible shaft connection device of the rigid drive member;

wherein at least one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member comprises at least one collar protruding radially outward from an outer surface and positioned between a stop and an end of the flexible shaft connection device to attach the flexible transmission shaft;

wherein the flexible transmission shaft is positioned over the at least one collar and abuts the stop;

wherein the flexible transmission shaft includes an inner, smooth, tubular surface that which the at least one collar contacts;

a plurality of linear grooves positioned in the outer surface and positioned generally along a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member from which the at least one collar extends; and

wherein a depth of at least one linear groove on a first side of the at least one linear groove is greater than a depth of the at least one linear groove on a second side of the at least one linear groove.

9. The rotary shaver of claim 8, wherein the at least one collar is positioned generally orthogonal to a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member.

10. The rotary shaver of claim 8, wherein the plurality of linear grooves extend from an end of the flexible shaft connection device toward the stop and terminate between the at least one collar and the stop.

11. The rotary shaver of claim 10, further comprising a second collar protruding from the outer surface and positioned between the at least one collar and the end of the flexible shaft connection device.

12. The rotary shaver of claim 8, wherein the end of the rigid drive member is tapered to facilitate attachment of the flexible transmission shaft.

13. A curved rotary shaver, comprising:

an elongated, tubular outer housing having an opening at one end and a cutting window at another opposite end, wherein a longitudinal axis of a portion of the outer housing proximate to the cutting window is positioned at an acute angle relative to remaining portions of the outer housing;

a support housing attached to the elongated, tubular outer housing proximate to the opening;

a rotatable inner cutting member, comprising;

a rigid distal tip having a plurality of teeth positioned proximate to a distal opening for cutting tissue, an opening at a proximal end of the rigid distal tip, and a flexible shaft connection device at the proximal end;

a rigid drive member having a drive attachment device at one end and a flexible shaft connection device at another end;

a flexible transmission shaft coupled to the rigid distal tip at the flexible shaft connection device of the rigid distal tip and extending from the rigid distal tip to the rigid drive member, wherein the flexible transmission shaft is attached to the flexible shaft connection device of the rigid drive member;

wherein at least one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member comprises at least one collar protruding radially outward from an outer surface and positioned between a stop and an end of the flexible shaft connection device to attach the flexible transmission shaft;

wherein the flexible transmission shaft is positioned over the at least one collar and abuts the stop;

wherein the flexible transmission shaft includes an inner, smooth, tubular surface that which the at least one collar contacts;

a plurality of linear grooves positioned in the outer surface and positioned generally along a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member from which the at least one collar extends; and

wherein a depth of at least one linear groove along a center line of the at least one linear groove is less than a depth of the linear groove at first and second sides of the at least one linear groove thereby forming torque transmitting connection device capable of transmitting torque when the flexible shaft is rotated in both clockwise and counterclockwise directions.

14. The rotary shaver of claim 13, wherein the at least one collar is positioned generally orthogonal to a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member.

15. The rotary shaver of claim 13, wherein the plurality of linear grooves extend from an end of the flexible shaft connection device toward the stop and terminate between the at least one collar and the stop.

16. The rotary shaver of claim 15, further comprising a second collar protruding from the outer surface and positioned between the at least one collar and the end of the flexible shaft connection device.

17. The rotary shaver of claim 13, wherein the end of the rigid drive member is tapered to facilitate attachment of the flexible transmission shaft.

18. A rotary shaver, comprising:

a rigid distal tip having a plurality of teeth positioned proximate to a distal opening for cutting tissue, an opening at a proximal end of the rigid distal tip, and a flexible shaft connection device at the proximal end;

a rigid drive member having a drive attachment device at one end and a flexible shaft connection device at another end;

a flexible transmission shaft coupled to the rigid distal tip at the flexible shaft connection device of the rigid distal tip and extending from the rigid distal tip to the rigid drive member, wherein the flexible transmission shaft is attached to the flexible shaft connection device of the rigid drive member;

wherein at least one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member comprises at least one collar protruding radially outward from an outer surface and positioned between a stop and an end of the flexible shaft connection device to attach the flexible transmission shaft;

wherein the flexible transmission shaft is positioned over the at least one collar and abuts the stop;

wherein the flexible transmission shaft includes an inner, smooth, tubular surface that the at least one collar contacts;

at least one linear groove positioned in the outer surface and positioned generally along a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member from which the at least one collar extends; and

wherein a depth of the at least one linear groove along a center line of the linear groove is less than a depth of the at least one linear groove at first and second sides of the at least one linear groove thereby forming torque transmitting connection device capable of transmitting torque when the flexible shaft is rotated in both clockwise and counterclockwise directions.

19. The rotary shaver of claim 18, wherein the at least one collar is positioned generally orthogonal to a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member.

20. The rotary shaver of claim 18, wherein the at least one linear groove comprises a plurality of linear grooves extending generally along a longitudinal axis of one of the flexible shaft connection device of the rigid distal tip and of the rigid drive member from which the at least one collar extends.

21. The rotary shaver of claim 20, wherein the at least one linear groove comprises first and second sides extending from the outer surface and intersecting one another.

22. The rotary shaver of claim 20, wherein the at least one linear groove extends from an end of the flexible shaft connection device toward the stop and terminates between the at least one collar and the stop.

23. The rotary shaver of claim 22, further comprising a second collar protruding from the outer surface and positioned between the at least one collar and the end of the flexible shaft connection device.

24. The rotary shaver of claim 18, wherein the end of the rigid drive member is tapered to facilitate attachment of the flexible transmission shaft.