Staple drive assembly

• US 7,997,469 B2
• Filed: 11/17/2009
• Issued: 08/16/2011
• Est. Priority Date: 10/04/2005
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Olson, Lee Ann, Stearns, Ralph
• Primary Examiner(s): Nash; Brian D
• Application Number:
  US12/619,864
• Publication Number:
  US 20100127043A1
• Time in Patent Office: 637 Days
• Field of Search: 227/176.1, 227/178.1, 227/175.1, 227/19
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/0688 Packages or dispensers for surgical staplers
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder

Abstract

A staple drive assembly includes an actuation sled and at least one staple pusher. The staple drive assembly is adapted to fit within a staple cartridge having a plurality of staples and a corresponding number of retention slots. The at least one staple pusher includes at least one pusher plate for releasably engaging a backspan of a staple. The staple pusher may include a plurality of pusher plates that may be laterally and longitudinally spaced apart. An actuation member has at least one angled camming surface for engaging a complimentary angled surface of the at least one staple pusher. Camming engagement between the actuation member and the at least one staple pusher causes vertical movement of the at least one staple pusher. Lateral and longitudinal offset of the actuation member camming surfaces and the corresponding staple pusher following surfaces improves stability and control of the staple pusher during firing.

Claims

1. A staple drive assembly comprising:

a cartridge defining retention slots in a plurality of rows for retaining staples and having a proximal end and a distal end;

an actuation sled disposed in the cartridge;

a plurality of first staple pushers each having a first pusher plate in a first row, a second pusher plate in a second row, and a third pusher plate in a third row, the first staple pushers being adapted to eject three staples and being disposed in the cartridge in between the proximal end and the distal end of the cartridge, the first pusher plate being laterally and longitudinally offset from the second and third pusher plates; and

a second staple pusher having less than three pusher plates, the second staple pusher being adapted to eject less than three staple and being disposed at the proximal end of the cartridge.

2. The staple drive assembly according to claim 1, wherein:

each retention slot has a length along the longitudinal axis; and

the first pusher plate is longitudinally and laterally offset from the second pusher plate by about two thirds of the retention slot length and the second pusher plate is longitudinally and laterally offset from the third pusher plate about two thirds of the retention slot length.

3. The staple drive assembly according to claim 1, wherein the first staple pushers each have a first cam surface adjacent a distal end of the first staple pusher and a second cam surface adjacent a proximal end of the first staple pusher.

4. The staple drive assembly according to claim 1, wherein the first pusher plate has a different height from at least one Of the second pusher plate and the third pusher plate.

5. The staple drive assembly of claim 1, wherein the actuation sled includes spaced apart first and second cam wedges arranged to drive the first cam surface of each first staple pusher and the second cam surface of the first staple pusher.

6. The staple drive assembly of claim 1, wherein the cartridge includes a stepped tissue contacting surface.

7. The staple drive assembly of claim 1, further comprising staples of different heights.

8. A staple drive assembly comprising:

a cartridge defining retention slots in a plurality of rows for retaining staples and having a proximal end and a distal end;

an actuation sled disposed in the cartridge;

a plurality of first staple pushers each having a first pusher plate in a first row, a second pusher plate in a second row, and a third pusher plate in a third row, the first staple pushers being adapted to eject three staples and being disposed in the cartridge in between the proximal end and the distal end of the cartridge;

a second staple pusher having less than three pusher plates, the second staple pusher being adapted to eject less than three staple and being disposed at the proximal end of the cartridge; and

staples of differing heights.