Methods of forming a tissue implant having a tissue contacting layer held under compression

• US 7,998,201 B2
• Filed: 09/30/2008
• Issued: 08/16/2011
• Est. Priority Date: 09/16/2004
• Status: Expired due to Fees

• Current Assignee: Evera Medical, Inc.
• Original Assignee: Evera Medical, Inc.
• Inventors: Lesh, Michael
• Primary Examiner(s): Gherbi; Suzette J
• Application Number:
  US12/241,818
• Publication Number:
  US 20090024226A1
• Time in Patent Office: 1,050 Days
• Field of Search: 623 135- 148, 623 2364- 2372, 623/901
• US Class Current: 623/11.11
• CPC Class Codes: A61B 2017/00792 Plastic surgery
• CPC Class Codes: A61B 90/02 Devices for expanding tissue, e.g. skin tissue implements for holding wounds open, surgical tractors A61B17/02; implantable mammary prosthesis A61F2/12; dilators A61M29/00
• CPC Class Codes: A61F 2/0059 Cosmetic or alloplastic implants A61F2/10 - A61F2/16, A61F2/28 take precedence
• CPC Class Codes: A61F 2/12 Mammary prostheses and implants
• CPC Class Codes: A61F 2250/0003 having an inflatable pocket filled with fluid, e.g. liquid or gas
• CPC Class Codes: A61M 29/02 Dilators made of swellable material balloon catheters for angioplasty A61M25/104
• CPC Class Codes: Y10S 623/901 Method of manufacturing prosthetic device

Abstract

Disclosed are implantable tissue augmentation devices, methods, and associated tools. The devices include an inflatable body, having an inner layer and an outer layer. A valve is provided for permitting the introduction of and retaining inflation media. At least one pull tab is provided on an end of the implant, to assist in positioning the implant. Kits and systems are also disclosed.

Claims

1. A method of forming a tissue implant, comprising the steps of:

providing an outer layer and an inner layer, the outer layer configured to cover the inner layer and be exposed to native tissue when the tissue implant is introduced into a patient, the inner layer having a compliance which simulates tissue;

stretching the inner layer;

attaching the outer layer to the inner layer at least a first point on the inner layer and at least a second point on the inner layer while the inner layer is in a stretched state; and

releasing the inner layer after the attaching step such that the inner layer compresses the outer layer between the first point and the second point and holds the outer layer in a compressed state, wherein the releasing step is carried out with the outer layer attached to the inner layer to create an accordion effect on the outer layer.

2. The method of claim 1, wherein the outer layer comprises ePTFE.

3. A method of enlarging an implant, comprising the steps of providing an implant manufactured in accordance with claim 1 and including a central cavity enclosed by the inner layer, and introducing a filler into the cavity to enlarge the implant.

4. A method of enlarging an implant as in claim 3, additionally comprising the step of introducing the implant into a patient prior to the introducing a filler step.

5. The method of claim 3, wherein the introducing a filler step is carried out with the cavity being filled to less than a maximum fill volume, resulting in the implant being flaccidly filled.

6. The method of claim 1, wherein the attaching step is carried out with an adhesive.

7. A method of enlarging an implant, comprising the steps of:

providing an implant manufactured in accordance with the steps of;

providing an outer layer and an inner layer, the outer layer configured to cover the inner layer and be exposed to native tissue when the tissue implant is introduced into a patient, the inner layer having a compliance which simulates tissue;

stretching the inner layer;

attaching the outer layer to the inner layer at least a first point on the inner layer and at least a second point on the inner layer while the inner layer is in a stretched state; and

releasing the inner layer after the attaching step such that the inner layer compresses the outer layer between the first point and the second point and holds the outer layer in a compressed state, wherein the implant includes a central cavity enclosed by the inner layer; and

introducing a filler into the cavity to enlarge the implant.

8. The method of claim 7, wherein the outer layer comprises ePTFE.

9. The method of claim 7, wherein the releasing step is carried out with the outer layer attached to the inner layer to create an accordion effect on the outer layer.

10. A method of claim 7, additionally comprising the step of introducing the implant into a patient prior to the introducing a filler step.

11. The method of claim 7, wherein the introducing a filler step is carried out with the cavity being filled to less than a maximum fill volume, resulting in the implant being flaccidly filled.

12. The method of claim 7, wherein the attaching step is carried out with an adhesive.