Active metal fuel cells

• US 7,998,626 B2
• Filed: 07/06/2010
• Issued: 08/16/2011
• Est. Priority Date: 11/10/2003
• Status: Expired due to Fees

• Current Assignee: PolyPlus Battery Company
• Original Assignee: PolyPlus Battery Company
• Inventors: Visco, Steven J., Katz, Bruce D., De Jonghe, Lutgard C., Nimon, Yevgeniy S.
• Primary Examiner(s): Cantelmo; Gregg
• Application Number:
  US12/831,066
• Publication Number:
  US 20100273067A1
• Time in Patent Office: 406 Days
• Field of Search: 429/421, 429/447, 429/502, 429/402, 429/403, 429/404
• US Class Current: 429/402
• CPC Class Codes: H01M 12/04 composed of a half-cell of the fuel-cell type and of a half-cell of the primary-cell type
• CPC Class Codes: H01M 12/08 composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type
• CPC Class Codes: H01M 16/003 of fuel cells with other electrochemical devices, e.g. capacitors, electrolysers
• CPC Class Codes: H01M 4/40 Alloys based on alkali metals
• CPC Class Codes: H01M 50/431 Inorganic material
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02E 60/50 Fuel cells
• CPC Class Codes: Y02P 90/40 Fuel cell technologies in production processes

Abstract

Active metal fuel cells are provided. An active metal fuel cell has a renewable active metal (e.g., lithium) anode and a cathode structure that includes an electronically conductive component (e.g., a porous metal or alloy), an ionically conductive component (e.g., an electrolyte), and a fluid oxidant (e.g., air, water or a peroxide or other aqueous solution). The pairing of an active metal anode with a cathode oxidant in a fuel cell is enabled by an ionically conductive protective membrane on the surface of the anode facing the cathode.

Claims

1. An alkali metal fuel cell, comprising:

an anode comprising solid alkali metal as fuel;

a cathode structure comprising a static electronically conductive component, an ionically conductive component comprising an electrolyte for ions of the alkali metal, and a fluid oxidant obtained from an operating environment of the cell;

a protective membrane interposed between the anode and the cathode structure, the membrane conductive to ions of the alkali metal, the membrane isolating the anode from the fluid oxidant of the cathode structure; and

alkali metal dissolved in a solvent on the anode side of the membrane.

2. The cell of claim 1, wherein the fluid oxidant comprises a liquid oxidant.

3. The cell of claim 2, wherein the liquid oxidant comprises an aqueous solution.

4. The cell of claim 1, wherein the electrolyte comprises water.

5. The cell of claim 1, wherein the electrolyte comprises an aqueous solution.

6. The cell of claim 1, wherein the electrolyte is flushed through the cathode structure.

7. The cell of claim 1, wherein the alkali metal is lithium or a lithium alloy.

8. A method of providing electrical power, the method comprising:

i) discharging an alkali metal fuel cell to provide electrical power, the cell comprising,

an anode comprising solid alkali metal as fuel,

a cathode structure comprising a static electronically conductive component, an ionically conductive component comprising an electrolyte for ions of the alkali metal, and a fluid oxidant obtained from an operating environment of the cell,

a protective membrane interposed between the anode and the cathode structure, the membrane conductive to ions of the alkali metal, the membrane isolating the anode from the fluid oxidant of the cathode structure, and

alkali metal dissolved in a solvent on the anode side of the membrane; and

ii) adding fresh solid alkali metal fuel for the anode such that discharge of the cell continues.

9. The method of claim 8, further comprising repeating the discharging and adding until cell operation is no longer desired.

10. The method of claim 8, further comprising supplementarily replacing the electrolyte.

11. The method of claim 10, wherein the supplementarily replacing the electrolyte includes flushing the cathode structure with electrolyte.

12. The method of claim 8, wherein the fluid oxidant further comprises a liquid oxidant, and the method comprising:

i) discharging the fuel cell;

ii) supplementarily adding fresh solid alkali metal fuel for the anode;

iii) supplementarily replacing the liquid oxidant; and

iv) repeating the discharging, adding and replacing until cell operation is no longer desired.

13. The method of claim 12, wherein the supplementarily replacing the liquid oxidant includes flushing the cathode structure with liquid oxidant.

14. The method of claim 13, wherein the liquid oxidant comprises water.

15. The method of claim 13, wherein the liquid oxidant comprises an aqueous solution.

16. A method of removing waste product from an alkali metal fuel cell, the method comprising:

i) discharging an alkali metal fuel cell, the cell comprising,

an anode comprising solid alkali metal as fuel,

a cathode structure comprising a static electronically conductive component, an ionically conductive component comprising an electrolyte for ions of the alkali metal, and a fluid oxidant obtained from an operating environment of the cell,

a protective membrane interposed between the anode and the cathode structure, the membrane conductive to ions of the alkali metal, the membrane isolating the anode from the fluid oxidant of the cathode structure, and

alkali metal dissolved in a solvent on the anode side of the membrane, thereby creating waste products in the cathode structure; and

ii) flushing the cathode structure to remove the waste products from the cathode structure.

17. The method of claim 16, wherein the flushing comprises flushing electrolyte through the cathode structure.

18. The method of claim 16, wherein the flushing comprises flushing liquid oxidant through the cathode structure.

19. The method of claim 18, wherein the liquid oxidant comprises water.

20. The method of claim 16, further comprising repeating the discharging and flushing until cell operation is no longer desired.