Safety switch

• US 7,999,200 B2
• Filed: 04/05/2006
• Issued: 08/16/2011
• Est. Priority Date: 04/26/2005
• Status: Active Grant

• Current Assignee: IDEC Corporation
• Original Assignee: IDEC Corporation
• Inventors: Komori, Etsurou, Fukui, Takao, Nobuhiro, Masaki, Yasui, Takeo
• Primary Examiner(s): Figueroa; Felix O
• Application Number:
  US11/919,375
• Publication Number:
  US 20100011818A1
• Time in Patent Office: 1,959 Days
• Field of Search: 200/43.04, 200323-325, 200/43.09, 200/334, 200/337, 335/132, 335/185, 335/195, 335129-131
• US Class Current: 200/43.04
• CPC Class Codes: H01H 27/00 Switches operated by a removable member, e.g. key, plug or plate; Switches operated by setting members according to a single predetermined combination out of several possible settings combined with plug-and-socket connectors H01R13/70; with current-carrying plug H01R31/08
• CPC Class Codes: H01H 3/161 for actuation by moving a closing member, e.g. door, cover or lid the switch controlling enclosed equipment H01H9/226; switches operated by a removable member, wherein one single insertion movement of a key comprises an unlocking stroke and a switch actuating stroke, e.g. security switch for safety guards H01H27/002
• CPC Class Codes: H01H 50/32 Latching movable parts mechanically
• CPC Class Codes: Y10T 70/5642 Rod

Abstract

A safety switch is described in which a switching contact in a lock mechanism switches between an open and closed condition. Switching is coupled to a lock member moveable between a locked position, locking a drive cam, and an unlocked position, allowing the cam to rotate. A link member, cooperating with the lock member, switches between open and closed conditions of normally-open and normally-closed switching contacts, indicating movement of the lock member between the locked position and the unlocked position. By monitoring the open and closed conditions of the normally-open and normally-closed switching contacts, it is possible to determine the state of the lock member, i.e., whether it is in the locked position or in the unlocked position. It therefore can be determined whether the drive cam is in the locked or unlocked (i.e., free to rotate) state.

Claims

1. A safety switch provided with an actuator capable of entering and withdrawing from an operation section of a switch main unit, wherein a switching contact in a switch section is movable between an open condition and a closed condition through action of an operating rod provided in said switch section reciprocating in response to the entry and withdrawal of said actuator, so that the entry and withdrawal of said actuator is detected, the safety switch comprising:

a drive cam provided in said operation section and capable of rotating; and

a lock mechanism provided in a lock mechanism section of said switch main unit that locks rotation of said drive cam, wherein

said drive cam rotates forward and backward in response to the entry and withdrawal of said actuator with respect to said operation section, and said operating rod reciprocates due to the forward and backward rotation, and

said lock mechanism comprises;

a lock member capable of moving between a locked position and an unlocked position, said lock member moving to said locked position when said actuator is in the entry condition so as to lock the rotation of said drive cam, said lock member moving to said unlocked position so as to release the locked state of the rotation of said drive cam;

a hinge-type electromagnet provided with a working member displaceable by electromagnetic force of attraction generated by energization;

said lock mechanism having at least one switching contact; and

a link member consisting of one monolithic component engaged at one location on said one component with said working member and engaged at another location on said one monolithic component with said lock member, the link member moving said lock member by transmitting the displacement of said working member to said lock member via only said link member;

wherein

the displacement of said working member is transmitted to said switching contact of said lock mechanism via said link member so that said link member switches between an open and a closed condition of said switching contact of said lock mechanism in a manner coupled with the motion of said lock member.

2. The safety switch of claim 1, wherein

said lock mechanism comprises two or more switching contacts provided with moveable contacts;

and

said link member connects said lock member to said movable contacts of said switching contacts of said lock mechanism.

3. The safety switch of claim 1, wherein the at least one switching contact of said lock mechanism comprises a normally-open switching contact and a normally-closed switching contact, each of the normally-open switching contact and the normally-closed switching contact having a movable contact;

and

said link member connects said lock member to each movable contact of said normally-open switching contact and said normally-closed switching contact.

4. The safety switch of any of claim 1 to claim 3, wherein

said switch main unit has a rectangular parallelepiped shape, and an actuator entry opening is formed at one of a pair of opposing corner portions of said switch main unit, and a cable extraction opening is formed at the other of the pair of opposing corner portions, and

a cable is extracted from said cable extraction opening substantially in a direction of joining said pair of opposing corner portions.

5. A safety switch provided with an actuator capable of entering and withdrawing from an operation section of a switch main unit, wherein a switching contact in a switch section is movable between an open condition and a closed condition through action of an operating rod provided in said switch section reciprocating in response to the entry and withdrawal of said actuator, so that the entry and withdrawal of said actuator is detected, the safety switch comprising:

a drive cam provided in said operation section and capable of rotating; and

a lock mechanism provided in a lock mechanism section of said switch main unit that locks rotation of said drive cam, wherein

said drive cam rotates forward and backward in response to the entry and withdrawal of said actuator with respect to said operation section, and said operating rod reciprocates due to the forward and backward rotation, and

said lock mechanism comprises;

a lock member capable of moving between a locked position and an unlocked position, said lock member itself moving into a rotational path of said drive cam to achieve said locked position when said actuator is in the entry condition so as to block the rotation of said drive cam, said lock member moving to said unlocked position so as to release the locked state of the rotation of said drive cam;

a hinge-type electromagnet provided with a working member displaceable by electromagnetic force of attraction generated by energization;

said lock mechanism having at least one switching contact; and

a link member that moves said lock member into the rotational path of said drive cam by transmitting the displacement of said working member to said lock member, wherein said working member is engaged with a part of said link member and the displacement of said working member is transmitted to said lock member to move said lock member into the rotational path of said drive cam with said link member;

wherein the displacement of said working member is transmitted to said switching contact of said lock mechanism via said link member so that said link member switches between an open and a closed condition of said switching contact of said lock mechanism in a manner coupled with the motion of said lock member.

6. The safety switch of claim 5, wherein

said lock mechanism comprises two or more switching contacts provided with moveable contacts;

and

said link member connects said lock member to said movable contacts of said section of said lock mechanism.

7. The safety switch of claim 5, wherein the at least one switching contact of said lock mechanism comprises a normally-open switching contact and a normally-closed switching contact, each of the normally-open switching contact and the normally-closed switching contact having a movable contact;

and

said link member connects said lock member to each movable contact of said normally-open switching contact and said normally-closed switching contact.

8. The safety switch of claim 5, wherein

said switch main unit has a rectangular parallelepiped shape, and an actuator entry opening is formed at one of a pair of opposing corner portions of said switch main unit, and a cable extraction opening is formed at the other of the pair of opposing corner portions, and

a cable is extracted from said cable extraction opening substantially in a direction of joining said pair of opposing corner portions.

9. The safety switch of claim 5, wherein the link member consists of one component engaged at one location on said one component with said working member and engaged at another location on said one component with said lock member, the link member moving said lock member by transmitting the displacement of said working member to said lock member via only said link member.