Method for monitoring sensor function

• US 8,005,629 B2
• Filed: 08/26/2003
• Issued: 08/23/2011
• Est. Priority Date: 08/29/2002
• Status: Expired due to Fees

• Current Assignee: Endress+Hauser GmbH+Co (ENDRESS)
• Original Assignee: Endress+Hauser GmbH+Co (ENDRESS)
• Inventors: Fikus, Axel, Steinmueller, Dirk, Hammelehle, Wilfried, Wittmer, Detlev
• Primary Examiner(s): Lau; Tung S
• Application Number:
  US10/525,952
• Publication Number:
  US 20060155511A1
• Time in Patent Office: 2,919 Days
• Field of Search: 702 33- 35, 702/116, 702/122, 702179-185, 73/10.2, 73/17.3, 324/509, 324/512, 324/537, 324555-556
• US Class Current: 702/34
• CPC Class Codes: G01D 18/008 with calibration coefficients stored in memory
• CPC Class Codes: G01D 3/08 with provision for safeguarding the apparatus, e.g. against abnormal operation, against breakdown
• CPC Class Codes: G01N 27/4165 for pH meters
• CPC Class Codes: G01N 33/007 Arrangements to check the analyser calibrating G01N33/0006

Abstract

A method for monitoring the functioning of sensors for the measurement and monitoring of state parameters of liquids or gases, especially in the field of process measurement technology, for example of electrochemical, electrophysical or optical sensors, wherein the sensor is placed into a test state at time intervals and test parameters are registered, or these test parameters are registered at time intervals in the course of the measured value registration. The registered parameters are stored and a backwards-looking, chronological development of the stored test parameters is evaluated for performing the functional monitoring and the development of sensor behavior to be expected in the future is predicted therefrom and information concerning the duration of the remaining, disturbance-free operation of the sensor is obtained.

Claims

1. A method for monitoring the functioning of a sensor which measures and monitors a state parameter of liquids or gases, comprising the steps of:

placing the sensor in a test state at time intervals;

registering test parameters at time intervals or at time intervals during the course of registering measured values;

storing the registered test parameters;

evaluating a backward-looking chronological development of the stored test parameters in order to perform functional monitoring by using an non-linear interpolation method for evaluating the historical development over time of the stored test parameters in order to obtain function parameters of a function describing the sensor behavior;

predicting from said evaluations the development of sensor behavior to be expected in the future; and

obtaining thereby, by a processor, information concerning the duration of the remaining disturbance-free operation of the sensor,

wherein the sensor is a potentiometric, amperometric, photometric, or spectrometric sensor.

2. The method as defined in claim 1, wherein:

a function is specified and used for said sensor, which reproduces the experience-based behavior of the particular sensor.

3. The method as defined in claim 1, further comprising the step of:

testing whether the wear limit of the sensor will be reached before the next registering of test parameters and correspondingly issuing a corresponding warning or correspondingly initiating automatic cleaning measures.

4. The method as defined in claim 1, further comprising the step of:

determining and issuing displaying or initiating measures for maintenance on the basis of the information concerning the duration of the remaining, disturbance-free operation.

5. The method as defined in claim 1, wherein:

as a test parameter, the slope of the sensor signal, or signals is registered and evaluated.

6. The method as defined in claim 1, wherein:

as a test parameter, the zero point of the sensor signal, or signals is registered and evaluated.

7. The method as defined in claim 1, wherein:

as a test parameter, the internal resistance of an electrode is registered and evaluated.

8. The method as defined in claim 1, wherein:

as a test parameter, the change of the dynamic behavior of signals produced by the sensor itself is registered and evaluated.

9. The method as defined in claim 1, wherein:

a plurality of different test parameters are registered and evaluated.

10. The method as defined in claim 1, further comprising the step of:

obtaining a sensor specific, basic data from a storage arrangement of the sensor or the measured value transmitter over the internet or over update media, for the evaluation.

11. The method as defined in claim 1, comprising a further step of:

determining and issuing or displaying a predictive point in time for replacement of the sensor, of a sensor liquid, or of wear parts of the sensor.

12. The method as defined in claim 1, wherein:

at least one or several of said steps are performed in a measuring setup comprising a sensor, a calculating and storage unit and a display and operating unit.

13. The method as defined in claim 2, wherein:

the function involves a polynomial function.

14. The method as defined in claim 5, wherein:

the sensor is a pH-sensor and the test parameter is the slope of the measurement chain voltage.

15. The method as defined in claim 5, wherein:

the slope of the sensor signal or signals is registered during interruption of measurement operation of the sensor during a calibration process.

16. The method as defined in claim 6, wherein:

the zero point of the sensor signal, or signals is registered during interruption of measurement operation of the sensor during a calibration process.

17. The method as defined in claim 7, wherein:

said electrode is a glass electrode or a reference electrode.

18. A measuring setup, comprising:

a sensor adapted to measure and monitor state parameters of liquids or gases, the sensor comprising a signal output;

a calculating and storage unit, adapted to receive signals from said sensor; and

a display and operating unit connected to the calculating and storage unit;

wherein

said measuring setup is adapted to;

register and store test parameters at time intervals;

evaluating a backward-looking chronological development of the stored test parameters in order to perform functional monitoring by using a non-linear interpolation method for evaluating the historical development over time of the stored test parameters in order to obtain function parameters of a function describing the sensor behavior;

predicting from said evaluations the development of the sensor behavior to be expected in the future, and obtaining thereby information concerning the duration of the remaining disturbance-free operation of said sensor; and

determining by a processor a predictive point in time for replacement of the sensor,

wherein the sensor is a potentiometric, amperometric, photometric, or spectrometric sensor.

19. The measuring setup as defined in claim 18, wherein:

the measuring setup is further adapted to testing whether the wear limit of the sensor will be reached before the next registering of test parameters and correspondingly issuing a corresponding warning or correspondingly initiating automatic cleaning measures.

20. The measuring setup as defined in claim 18, wherein:

the measuring setup is adapted to determining and issuing or displaying a predictive point in time for replacement of the sensor, of a sensor liquid, or of wear parts of the sensor.

21. A method for monitoring the functioning of a sensor which measures and monitors a state parameter of liquids or gases, comprising the steps of:

placing the sensor in a test state at time intervals;

registering test parameters at time intervals or at time intervals during the course of registering measured values;

storing the registered test parameters;

evaluating a backward-looking chronological development of the stored test parameters in order to perform functional monitoring by using a non-linear interpolation method for evaluating the historical development over time of the stored test parameters in order to obtain function parameters of a function describing the sensor behavior;

predicting from said evaluations the development of sensor behavior to be expected in the future; and

obtaining thereby, by a processor, information concerning the duration of the remaining disturbance-free operation of the sensor, based on said information determining and issuing or displaying a predictive point in time for replacement of the sensor, a sensor liquid, or of wear parts of the sensor,

wherein the sensor is a potentiometric, amperometric, photometric, or spectrometric sensor.

22. The method as defined in claim 21, wherein:

at least one or several of said steps are performed in a measuring setup comprising a sensor, a calculating and storage unit and a display and operating unit.

23. The method as defined in claim 21, wherein:

the sensor is a pH-sensor and the test parameter is the slope of the measurement chain voltage.

24. The method as defined in claim 21, wherein:

as a test parameter the zero point of the sensor signal, or signals is registered and evaluated.

25. The method as defined in claim 21, wherein:

as a test parameter, the internal resistance of an electrode is registered and evaluated.

26. The method as defined in claim 21, wherein:

as a test parameter, the change of the dynamic behavior of signals produced by the sensor itself is registered and evaluated.