Direct-lit backlight with angle-dependent birefringent diffuser

• US 8,007,118 B2
• Filed: 08/22/2007
• Issued: 08/30/2011
• Est. Priority Date: 08/31/2006
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Weber, Michael F., O'Neill, Mark B., Stover, Carl A.
• Primary Examiner(s): Sember; Thomas M
• Application Number:
  US11/843,178
• Publication Number:
  US 20080055881A1
• Time in Patent Office: 1,469 Days
• Field of Search: 362/19, 362/629, 362/346, 362 971- 973, 362/331, 362/332, 349/112, 349 61- 65, 428/1.1, 359/488, 359/487.05, 359/487.01, 359/489.06, 359/485.02
• US Class Current: 362/19
• CPC Class Codes: G02B 5/0242 by means of dispersed particles
• CPC Class Codes: G02B 5/0257 creating an anisotropic diffusion characteristic, i.e. distributing output differently in two perpendicular axes
• CPC Class Codes: G02B 5/0278 used in transmission
• CPC Class Codes: G02B 5/3008 comprising dielectric particles, e.g. birefringent crystals embedded in a matrix
• CPC Class Codes: G02F 1/133606 including a specially adapted diffusing, scattering or light controlling members
• CPC Class Codes: G02F 1/133607 the light controlling member including light directing or refracting elements, e.g. prisms or lenses
• CPC Class Codes: G02F 2202/40 Materials having a particular birefringence, retardation

Abstract

A direct-lit backlight includes a diffuse reflector disposed in front of a light source. The diffuse reflector has a continuous phase material and a disperse phase material, at least one of which is birefringent, and the disperse phase material is formed into particles having a transverse dimension less than 1 micrometer for efficient visible light scattering. The continuous and disperse phases have refractive indices tailored so the diffuse reflector transmits light from the light source substantially more strongly for obliquely incident light than for normally incident light to provide bulb-hiding characteristics.

Claims

1. A direct-lit backlight, comprising:

a light source; and

a diffuse reflector disposed in front of the light source, and having a continuous phase material and a disperse phase material, at least one of which is birefringent, and whose refractive indices are tailored to provide the diffuse reflector with a transmissivity that increases substantially with increasing incidence angle from normal incidence.

2. The backlight of claim 1, wherein the disperse phase material is in the form of particles whose average transverse dimension is less than 1 micrometer.

3. The backlight of claim 1, wherein the diffuse reflector is spatially uniform.

4. The backlight of claim 1, wherein the transmissivity of the diffuse reflector differs for obliquely incident light relative to normally incident light by an amount Δ

T, and Δ

T exceeds the combined reflectivity at normal incidence of opposed major surfaces of the diffuse reflector.

5. The backlight of claim 4, wherein the obliquely incident light is p-polarized and is incident at a 60 degree angle in air.

6. The backlight of claim 1, wherein the transmissivity of the diffuse reflector differs for obliquely incident light relative to normally incident light by an amount Δ

T of at least 10%, and wherein the obliquely incident light is incident at a 60 degree angle in air.

7. The backlight of claim 6, wherein Δ

T is at least 15%.

8. The backlight of claim 1, wherein the continuous and disperse phases exhibit a relative refractive index mismatch Δ

nx along an in-plane x-direction and a relative refractive index mismatch Δ

nz along an out-of-plane z-direction normal to the x-direction, Δ

nz being substantially smaller in magnitude than Δ

nx.

9. The backlight of claim 1, wherein the disperse phase material is substantially isotropic and the continuous phase material is birefringent.

10. The backlight of claim 1, wherein the diffuse reflector is a diffuse reflective polarizer.

11. The backlight of claim 10, further comprising a second reflective polarizer disposed in front of the light source.

12. The backlight of claim 11, wherein the second reflective polarizer is disposed in front of the diffuse reflective polarizer, and a block axis of the second reflective polarizer is aligned with a pass axis of the diffuse reflective polarizer.

13. The backlight of claim 1, wherein the diffuse reflector is a diffuse reflective mirror.

14. The backlight of claim 1, wherein the diffuse reflector has opposed major surfaces, the backlight further comprising a structured surface material coupled to at least one major surface to support super-critical light propagation in the diffuse reflector.

15. The backlight of claim 1, further including:

a back reflector disposed behind the light source.

16. The backlight of claim 1, further comprising:

a secondary diffuser disposed in front of the diffuse reflector.

17. The backlight of claim 1, wherein the light source is selected from one or more fluorescent lamps and one or more light emitting diodes (LEDs).

18. The backlight of claim 1, wherein the diffuse reflector is spaced apart from the light source by a gap.

19. A combination of optical films suitable for use in a direct-lit backlight, the combination comprising:

a diffuse reflective polarizer having a continuous phase material and a disperse phase material, at least one of which is birefringent, and whose refractive indices are tailored to provide the diffuse reflective polarizer with a transmissivity along a block axis thereof that increases substantially with increasing incidence angle from normal incidence; and

a second polarizer having a block axis and a pass axis, the second polarizer being oriented such that the pass axis of the second polarizer is aligned with the block axis of the diffuse reflective polarizer.

20. The combination of claim 19, wherein the diffuse reflective polarizer and the second polarizer are substantially co-extensive in length and width.

21. The combination of claim 19, wherein the diffuse reflective polarizer and the second polarizer are laminated together.