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Construction system and applications thereof

  • US 8,007,338 B2
  • Filed: 06/19/2008
  • Issued: 08/30/2011
  • Est. Priority Date: 01/25/2008
  • Status: Expired due to Fees
First Claim
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1. A construction system, comprising:

  • a plurality of construction elements with each construction element of said construction elements including a body member and a plurality of coupling members, wherein said plurality of coupling members includes a first coupling member belonging to a first construction element of said plurality of construction elements and being interlockable with a second coupling member of said plurality of coupling members belonging to a second construction element of said plurality of construction elements, wherein;

    each coupling member of said plurality of coupling members having a center-point and an orthogonal coordinate system XYZ associated thereto, said center-point being an origin of said coordinate system XYZ;

    each said coupling member of said coupling members having a coupling direction associated thereto, said coupling direction being substantially the Y-axis of said coordinate system XYZ;

    each said coupling member of said plurality of said coupling members comprising interior locking means disposed around said centerpoint and an exterior portion disposed peripherally relative to said interior locking means with said interior locking means having two protrusions and a receiving block, said two protrusions being substantially defined in the XY-plane of said coordinate system XYZ and being disposed on the negative side of the Y-axis of said coordinate system XYZ, said two protrusions being substantially symmetric to one another relative to the YZ-plane of said coordinate system XYZ, said receiving block further comprising two recesses being substantially defined in the YZ-plane of said coordinate system XYZ and being disposed on the positive side of the Y-axis of said coordinate system XYZ, said two recesses being substantially symmetric to one another relative to the XY-plane of said coordinate system XYZ with each recess of said two recesses having at least one concave surface portion complementary to a corresponding convex surface portion belonging to each protrusion of said two protrusions; and

    ,said receiving block further comprising a tapered portion extending from said center-point and said recesses, said tapered portion including at least one control geometric parameter, so that, upon presenting said first coupling member to said second coupling member along said coupling direction and in mutually orthogonal orientations;

    said protrusions of said first coupling member unobstructively transverse by, without requiring contact, said protrusions of said second coupling member towards said tapered portion for centering and aligning said first coupling member relative to said second coupling member;

    said tapered portion of said second coupling member urges said protrusions of said first coupling member to resiliently deflect away from each other and subsequently retract and settle into said recesses of said second coupling member;

    said tapered portion of said first coupling member urges said protrusions of said second coupling member to resiliently deflect away from each other and subsequently retract and settle into said recesses of said first coupling member; and

    ,said exterior portion provides resilient means for said deflection and retraction of said protrusions;

    whereby, said control geometric parameter defines and controls an amount of applied force needed to couple, or de-couple, said construction elements in said construction system, said tapered portion of said first coupling member and said tapered portion of said second coupling member, in a coupled position, substantially contact one another at said center-point for preventing over-engagement or unwanted deformation of said exterior portion if excessive coupling force is applied, and said protrusions and recesses, in coupled position, provide for full contact between said first coupling member and said second coupling member on at least four predetermined and controllable surface portions in two mutually orthogonal planes, thereby enabling a secure, stable and controllable connection.

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