Articulated catheter

• US 8,007,462 B2
• Filed: 05/17/2005
• Issued: 08/30/2011
• Est. Priority Date: 05/17/2004
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: C.R. Bard, Inc. (Becton, Dickinson & Co)
• Inventors: Gibson, Charles A., O'Boyle, Gary, Falwell, Gary S.
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): Eisenberg; Rebecca E
• Application Number:
  US10/536,109
• Publication Number:
  US 20080139999A1
• Time in Patent Office: 2,296 Days
• Field of Search: 604/95.01, 604/95.04, 604/525
• US Class Current: 604/95.04
• CPC Class Codes: A61M 2025/0161 wherein the distal tips have two or more deflection regions
• CPC Class Codes: A61M 25/0041 pre-formed, e.g. specially adapted to fit with the anatomy of body channels urethral catheters A61F2/04
• CPC Class Codes: A61M 25/0054 with regions for increasing flexibility
• CPC Class Codes: A61M 25/0108 using radio-opaque or ultrasound markers
• CPC Class Codes: A61M 25/0141 having flexible regions as a result of using materials with different mechanical properties
• CPC Class Codes: A61M 25/0144 having flexible regions as a result of inner reinforcement means, e.g. struts or rods
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

Methods and apparatuses for manipulating an elongated flexible shaft of a catheter provide case and reliability of positioning electrodes against or near tissue. Dual-bend flexible distal tips (30) may be used in combination with flat wires. In some embodiments, flat wires which are free to rotate upon initial bending of shaft segments are employed. In some embodiments, one or more transition segments (48) are used to relocate the satellite lumen-to-main lumen transition of pull wires (42, 40) away from a change in shaft stiffness.

Claims

1. A catheter comprising:

an elongated flexible shaft including;

a flexible distal tip having a first segment that is bendable, the first segment comprising a distal bending segment, the flexible distal tip further having a proximal bending segment proximal to the distal bending segment;

a second segment that is immediately proximal to the first segment and has a stiffness that is greater than the first segment;

a main shaft that is proximal to the flexible distal tip;

a pull wire main lumen;

a first pull wire satellite lumen, the first pull wire satellite lumen extending from the first bendable segment into the second segment;

a second pull wire satellite lumen;

a third pull wire satellite lumen; and

a fourth pull wire satellite lumen;

a first pull wire that has a distal portion anchored within the distal bending segment of the flexible distal tip, travels within the first pull wire satellite lumen and into the pull wire main lumen, and attaches to a first pull wire actuation element;

a second pull wire that has a distal portion anchored within the distal bending segment of the flexible distal tip, travels within the second pull wire satellite lumen and into the pull wire main lumen, and attaches to a second pull wire actuation element;

a third pull wire that has a distal portion anchored within the proximal bending segment of the flexible distal tip, travels within the third pull wire satellite lumen and into the pull wire main lumen, and attaches to a third pull wire actuation element; and

a fourth pull wire that has a distal portion anchored within the proximal bending segment of the flexible distal tip, travels within the fourth pull wire satellite lumen and into the pull wire main lumen, and attaches to a fourth pull wire actuation element;

wherein

actuation of the second pull wire actuation element bends the distal bending segment of the flexible distal tip in a direction that is different from a direction that the distal bending segment bends in response to actuation of the first pull wire actuation element; and

actuation of the fourth pull wire actuation element bends the proximal bending segment of the flexible distal tip in a direction that is different from a direction that the proximal bending segment bends in response to actuation of the third pull wire actuation element;

actuation of the first pull wire actuation element bends the distal bending segment in a direction opposite to the direction that the proximal bending segment bends in response to actuation of the third pull wire actuation element;

actuation of the first pull wire actuation element and the third pull wire actuation element bends the distal bending segment and the proximal bending segment within substantially the same plane; and

actuation of the first pull wire actuation element and the fourth pull wire actuation element bends the distal bending segment and the proximal bending segment within substantially the same plane.

2. A catheter as in claim 1, wherein the first pull wire satellite lumen extends at least two millimeters into the second segment.

3. A catheter as in claim 1, wherein the first pull wire satellite lumen extends at least three millimeters into the second segment.

4. A catheter as in claim 1, wherein the first pull wire satellite lumen extends at least five millimeters into the second segment.

5. A catheter as in claim 4, wherein the second segment is formed of the same materials as the main shaft.

6. A catheter as in claim 1, wherein the first pull wire satellite lumen extends at least ten millimeters into the second segment.

7. A catheter as in claim 1, wherein the first pull wire satellite lumen extends through the entire length of the second segment.

8. A catheter as in claim 1, wherein the second segment is separately distinguishable from the main shaft.

9. A catheter as in claim 8, wherein the second segment is less stiff than the main shaft.

10. A catheter as in claim 8, wherein the second segment is stiffer than the main shaft.

11. A catheter as in claim 1, further comprising a flat wire and a flat wire lumen, the flat wire extending along at least a portion of the flexible distal tip within the flat wire lumen.

12. A catheter as in claim 11, wherein the flat wire has a distal end and a proximal end, and the distal end is not secured.

13. A catheter as in claim 11, wherein the flat wire has a distal end and a proximal end, and the distal end is free to rotate upon initial bending of the flexible distal tip.

14. A catheter as in claim 1, wherein the second segment comprises a transition segment positioned between the distal bending segment and the proximal bending segment.