Separation of diamond from gangue minerals

• US 8,007,754 B2
• Filed: 02/03/2006
• Issued: 08/30/2011
• Est. Priority Date: 02/04/2005
• Status: Active Grant

• Current Assignee: Mineral Technologies Pty Ltd. (Downer EDI Limited)
• Original Assignee: Mineral Technologies Pty Ltd. (Downer EDI Limited)
• Inventors: Kouznetsov, Dmitri, Yoon, Roe Hoan
• Primary Examiner(s): Mayes; Melvin C
• Assistant Examiner(s): DAVIS, SHENG HAN
• Application Number:
  US11/347,814
• Publication Number:
  US 20060251566A1
• Time in Patent Office: 2,034 Days
• Field of Search: None
• US Class Current: 423/446
• CPC Class Codes: B03D 1/002 Inorganic compounds
• CPC Class Codes: B03D 1/006 Hydrocarbons
• CPC Class Codes: B03D 1/008 containing oxygen
• CPC Class Codes: B03D 1/01 containing nitrogen
• CPC Class Codes: B03D 1/012 containing sulfur
• CPC Class Codes: B03D 1/014 containing phosphorus
• CPC Class Codes: B03D 1/016 Macromolecular compounds
• CPC Class Codes: B03D 1/02 Froth-flotation processes
• CPC Class Codes: B03D 2201/02 Collectors
• CPC Class Codes: B03D 2203/02 Ores
• CPC Class Codes: C01B 32/28 After-treatment, e.g. purification, irradiation, separation or recovery

Abstract

The present invention relates to a method for separating diamond from gangue minerals. In particular, this method relates to the addition of a first reagent or reagents which contact the diamond in diamond ore slurry to at least partially remove hydrophilic coatings from the diamond surfaces. A second reagent or reagents may also be added to the slurry so that the reagent may adsorb on the diamond surfaces and thereby enhance the hydrophobicity of diamonds. The increase in hydrophobicity may improve the flotation of diamonds.

Claims

1. A process for separating diamonds from a slurry, wherein said diamonds include films of mineral salts causing secondary hydrophilization, comprising:

adding sodium silicate, wherein said sodium silicate is added in an amount of 300 mg/l or greater, thereby reducing the effects of said secondary hydrophilization on the surface of said diamonds in said slurry thereby increasing the hydrophobicity of said diamonds;

adding at least one hydrophobic hydrophobicity-enhancing reagent to said slurry, said hydrophobicity-enhancing reagent at least partially absorbing on said diamonds in said slurry and further increasing the hydrophobicity of said diamonds; and

introducing air bubbles to said slurry so that said diamonds with increased hydrophobicity attach to said air bubbles and are separated from said slurry.

2. The process of claim 1 further comprising adding alkali to said slurry to raise the pH of said slurry to above 10.

3. The process of claim 1, wherein said hydrophobicity-enhancing reagent comprises a hydrophobic polymer or oligomer.

4. The process of claim 3 wherein said hydrophobic polymer or oligomer is prepared by reacting at least two monomers selected from the group consisting of polybasic carboxylic acids, esters and anhydrides;

polyhydric alcohols and polyols;

fatty acids and alkyl and triglyceride esters thereof; and

C₁₂-C₂₄ olefins.

5. The process of claim 1 wherein said hydrophobicity-enhancing reagent is selected from the group consisting of alkyd resins, saturated and unsaturated polyester resins;

maleinized unsaturated fatty acids and esters and triglycerides thereof;

alkyl succinic anhydrides;

alkyl and alkenyl ketene dimers;

fatty hydroxamic acids;

alkoxy hydroxamic acids, alkenoyl hydroxamic acids;

polymethacrylate resins;

styrene maleic anhydride copolymers;

styrene acrylic acid copolymers;

polyurethane dispersions;

silicone oils;

hydrophobically-modified water soluble polymers; and

combinations thereof.

6. The process of claim 1 further comprising adding one or more diluents comprising water miscible organic solvents to said hydrophobicity-enhancing reagent.

7. The process of claim 1 further comprising adding one or more dispersion aids to said slurry.

8. A process according to claim 1 wherein said slurry comprises at least one gangue mineral and said diamonds include a surface coating, further comprising adding sodium silicate.

9. The process according to claim 1 wherein said slurry comprises at least one gangue mineral, further comprising adding a hetero-polar collector and said hydrophobicity-enhancing reagent to said slurry.

10. The process according to claim 1 wherein said slurry comprises at least one gangue mineral, further comprising adding an alkyd resin to said slurry.

11. The process according to claim 1 wherein said hydrophobicity-enhancing reagent is selected from the group consisting of alkyl ketene dimers, alkenyl ketene dimers, styrene maleic anhydride copolymers, styrene acrylic acid copolymers, polyurethane dispersions, silicone oils, alkoxy hydroxamic acids, alkenoyl hydroxamic acids and combinations thereof.

12. The process according to claim 1 wherein said hydrophobicity-enhancing reagent produced by reacting a polybasic acid anhydride and an unsaturated monomer.

13. The process according to claim 1 wherein said hydrophobicity-enhancing reagent comprises a heat polymerized linseed oil wherein said linseed oil is polymerized in the presence of maleic anhydride under oxygen deficient conditions.

14. The process according to claim 13 wherein said polymerized linseed oil is crosslinked with pentaerythritol.

15. The process according to claim 1 wherein said slurry comprises diamond ore.

16. A process for separating diamonds from a slurry, wherein said diamonds include films of mineral salts causing secondary hydrophilization comprising:

adding sodium silicate to said slurry, wherein said sodium silicate is added in an amount exceeding 300 mg/l, thereby reducing the effects of said secondary hydrophilization on the surface of said diamonds in said slurry thereby increasing the hydrophobicity of said diamonds;

adding at least one hydrophobic hydrophobicity-enhancing reagent to said slurry, said hydrophobicity-enhancing reagent at least partially adsorbing on said diamonds and further increasing the hydrophobicity of said diamonds; and

effecting separation by a grease table.