Optical interconnection methods for high-speed data-rate optical transport systems

• US 8,009,959 B2
• Filed: 06/17/2009
• Issued: 08/30/2011
• Est. Priority Date: 06/17/2009
• Status: Expired due to Fees

• Current Assignee: Corning Optical Communications LLC (Corning Incorporated)
• Original Assignee: Corning Cable Systems LLC (Corning Incorporated)
• Inventors: Ugolini, Alan W., Coleman, John D., Barnes, Ray S.
• Primary Examiner(s): Peng; Charlie
• Assistant Examiner(s): WONG, ERIC K
• Application Number:
  US12/486,427
• Publication Number:
  US 20100322554A1
• Time in Patent Office: 804 Days
• Field of Search: None
• US Class Current: 385/147
• CPC Class Codes: G02B 6/0365 arranged - - +
• CPC Class Codes: G02B 6/3502 involving direct waveguide displacement, e.g. cantilever type waveguide displacement involving waveguide bending, or displacing an interposed waveguide between stationary waveguides
• CPC Class Codes: G02B 6/3644 the coupling means being through-holes or wall apertures
• CPC Class Codes: G02B 6/3668 with conversion in geometry of the cross section
• CPC Class Codes: G02B 6/3672 with fibres arranged in a regular matrix array
• CPC Class Codes: G02B 6/368 with pitch conversion between input and output plane, e.g. for increasing packing density
• CPC Class Codes: G02B 6/3825 with an intermediate part, e.g. adapter, receptacle, linking two plugs
• CPC Class Codes: G02B 6/3885 Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type optical ribbon cable G02B6/4403, G02B6/448
• CPC Class Codes: G02B 6/3897 Connectors fixed to housings, casing, frames or circuit boards G02B6/44528 takes precedence
• CPC Class Codes: G02B 6/4471 Terminating devices demountable connectors G02B6/3807; Cable clamps

Abstract

Optical interconnection methods for high-speed data-rate optical transport systems are disclosed that optically interconnect active assemblies to a fiber optic cable in a polarization-preserving manner. The methods include defining active-assembly-wise connector ports that connect to active assembly transmit and receive ports, and defining or establishing a pairings method between the active-assembly-wise connector ports. In a first optical interconnection assembly, an active-assembly-wise port is optically connected to a cable-wise port. In the second optical interconnection assembly, the cable-wise port that corresponds to the connected cable-wise port in the first optical interconnection assembly is optically connected to a select active-assembly-wise port as defined by the pairings method. The optical connection process is then repeated from the second to the first optical interconnection assembly. The optical interconnection acts are repeated until all of the active-assembly-wise ports are connected.

Claims

1. A method of configuring first and second optical interconnection assemblies for connecting, in a polarity-preserving manner, first or second multi-fiber active assemblies to a fiber optic cable in a high-speed data-rate optical transport system, the method comprising:

a) defining active-assembly-wise and cable-wise connector ports for the first and second assemblies, wherein the first and second cable-wise ports correspond via the fiber optic cable;

b) determining or establishing a pairing method between the active-assembly-wise ports of the first and second assemblies based on preserving polarity between corresponding transmit ports {0T, 01T, . . . 23T} and receive ports {0R, 01R, . . . 23R} of the first and second assemblies, wherein the pairing method comprises;

determining a group of two or more transmit ports and a group of two or more receive ports for the active-assembly-wise ports,

determining a group of two or more transmit ports and a group of two or more receive ports for the cable-wise-connector ports, and

determining whether a group of active assembly-wise ports is directly facing a group of cable-wise ports;

c) optically connecting in the first assembly one of the groups of active-assembly-wise ports to one of the groups of the cable-wise ports as a first set of connected ports, wherein the fibers in the first set are flipped if the group of active-assembly-wise ports in the first set are not directly facing the group of cable-wise-connector ports in the first set, and wherein the fibers in the first set are not flipped if the group of active-assembly-wise ports in the first set are directly facing the group of cable-wise-connector ports in the first set;

d) optically connecting in the second assembly one of the groups of cable-wise-connector ports to one of the groups of active-assembly-wise ports as a second set of connected ports, wherein the group of cable-wise-connector ports in the first set correspond to the group of assembly-wise ports in the second set, and wherein the fibers in the second set are flipped if the group of active-assembly-wise ports in the second set are not directly facing the group of cable-wise-connector ports in the second set, and wherein the fibers in the second set are not flipped if the group of active-assembly-wise ports in the second set are directly facing the group of cable-wise-connector ports in the second set;

e) performing acts c) and d) in the opposite direction from the second assembly to the first assembly; and

f) repeating acts c) through e) for the remaining unconnected assembly ports.

2. The method of claim 1, wherein the active-assembly-wise ports of the first and second assemblies are defined as 24NPL(x_L) and 24NPR(x_R), and wherein the pairings method is defined as either:

a) 24NPL(x_L)24NPR(x_R) for 1≦

x_L≦

12 and 13≦

x_R≦

24 and 24NPL(x_L)24NPR(x_R) for 13≦

x_L≦

24 and 1≦

x_R≦

12;

or

b) 24L(x_L)24R(x_R) for 1≦

x_L≦

24 ODD and 1≦

x_R≦

24 EVEN and 24L(x_L)24R(x_R) for 1≦

x_L≦

24 EVEN and 1≦

x_R≦

24 ODD.

3. The method of claim 1, wherein the optical connections in the first and second assemblies respectively define first and second optical fiber harnesses.

4. The method of claim 3, wherein the first harness is contained within a first optical fiber cable.

5. The method of claim 4, including forming the first optical fiber cable from a cable section containing twenty-four fibers, two cable sections each containing twelve of the twenty-four fibers, and a furcation member connecting the two twelve-fiber cable sections to the twenty-four fiber cable section, with the furcation member containing the first harness.

6. The method of claim 1, wherein the fiber optical cable includes twenty-four optical fibers carried by two twelve-fiber (12f) cable sections each terminated by respective 12f MTP connectors, and wherein the cable-wise connector ports of the first and second assemblies are respectively supported by pairs of 12f MTP connectors.

7. The method of claim 1, wherein the fiber optic cable includes twenty-four optical fibers carried by a single cable terminated at its ends by respective 24f connectors, and wherein the cable-wise connector ports of the first and second assemblies are respectively supported by single 24f connectors.

8. A method of connecting first and second transceivers to a fiber optic cable in a high-speed data-rate optical transport system, comprising:

a) providing a first optical interconnection assembly having active-assembly-wise ports 24NPL(x_L) for 1≦

x_L≦

24 and cable-wise ports 12PAL(y_AL) and 12PBL(y_BL) for 1≦

y_AL, y_BL≦

12;

b) providing a second optical interconnection assembly having active-assembly-wise ports 24NPR(x_R) for 1≦

x_R≦

24 and cable-wise ports 12PAR(y_AR) and 12PBR(y_BR) for 1≦

y_AR, y_BR≦

12, wherein the cable-wise ports of the first and second assemblies correspond to each other via the fiber optic cable;

c) determining or establishing a pairings method between active-assembly-wise ports 24NPL(x_L) and 24NPL(x_R) based on preserving polarity between corresponding transmit ports {0T, 01T, . . . 23T} and receive ports {0R, 01R, . . . 23R} of the first and second transceivers;

d) forming in the first assembly a first optical connection between one of the active-assembly-wise ports 24NPL(x_L) and any of the unconnected cable-wise connector ports 12PAL(y_AL) or and 12PBL(y_BL);

e) forming in the second assembly a second optical connection between the cable-wise port 12PAR(y_AR) or 12PBR(y_BR) that corresponds to the connected cable-wise port 24PL(y_L) of act c) and active-assembly-wise port 24NPR(x_R) as defined by the polarity preserving relationship;

f) repeating the optical connections formed in e) from active-assembly-wise port 24NPR(x_R) to active-assembly-wise port 24NPL(x_L); and

g) repeating acts d) through f) for the unconnected active-assembly-wise and cable-wise ports of the first and second assemblies until all active-assembly-wise ports 24NPL(x_L) and 24NPR(x_R) are optically connected, thereby optically connecting four or more ports without flipping the fibers, and connecting some ports by flipping the fibers,

wherein the fiber optic cable comprises two optical fiber cable sections that carry twelve fibers each and that are each terminated at their respective ends by twelve-fiber (12f) connectors, and including supporting the cable-wise ports 12PAL(y_AL) and 12PBL(y_BL) with two 12f connectors and the cable-wise ports 12PAR(y_AL) and 12PBR(y_BL) with two 12f connectors.

9. The method of claim 8, wherein the pairings method is defined by either:

a) 24NPL(x_L)24NPR(x_R) for 1≦

x_L≦

12 and 13≦

x_R≦

24, and 24NPL(x_L)24NPR(x_R) for 13≦

x_L≦

24 and 1≦

x_R≦

12;

or

b) 24NPL(x_L)24NPR(x_R) for 1≦

x_L≦

24 ODD and 1≦

x_R≦

24 EVEN and 24NPL(x_L)24NPR(x_R) for 1≦

x_L≦

24 EVEN and 1≦

x_R≦

24 ODD.

10. The method of claim 8, wherein the 12f connectors comprise MTP connectors.

11. The method of claim 8, including forming the first and second optical connections using optical fibers.

12. The method of claim 11, wherein the first and second optical fiber connections define first and second optical fiber harnesses contained in respective first and second optical fiber cables.

13. A method of forming a fiber optic assembly for a high-speed data-rate optical transport system having active assemblies each with transmit and receive ports, comprising:

providing at least first and second multifiber connectors each having respective pluralities of first and second ports that define respective pluralities of at least first and second groups of at least two ports each, wherein the first and second multifiber connectors are capable of being disposed so that the at least first and second groups of ports are located on respective termination sides of each ferrule; and

connecting the first and second ports with a plurality of optical fibers according to a pairings method that maintains polarity between the transmit and receive ports of the active assemblies, including optically connecting at least one of the first and second groups of ports without flipping the fibers, and including optically connecting at least one of the first and second groups of ports by flipping the fibers.

14. The method of claim 13, further comprising:

a) disposing within each connector at least one multifiber ferrule so that the fiber optic assembly comprises first and second multifiber ferrules;

b) arranging the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers, and the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers in rows formed in each ferrule, the rows being generally parallel to each other, such that each ferrule has a row being a lower row and a row being an upper row;

c) locating the at least one of the first and second groups of ports that is optically connected without flipping the optical fibers on a lower row of the first ferrule; and

d) locating the at least one of the first and second groups of ports that is optically connected by flipping the optical fibers on an upper row of the first ferrule.

15. The method of claim 13, further comprising:

a) disposing within each connector at least one multifiber ferrule so that the fiber optic assembly comprises first and second multifiber ferrules;

b) arranging the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers, and the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers in rows formed in each ferrule, the rows being generally parallel to each other, such that each ferrule has a row being a lower row and a row being an upper row;

c) locating the at least one of the first and second groups of ports that is optically connected without flipping the optical fibers on an upper row of the first ferrule; and

d) locating the at least one of the first and second groups of ports that is optically connected by flipping the optical fibers on a lower row of the first ferrule.

16. The method of claim 13, further comprising:

a) disposing within each connector at least one multifiber ferrule so that the fiber optic assembly comprises first and second multifiber ferrules;

b) arranging the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers, and the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers in rows formed in each ferrule, the rows being generally parallel to each other, such that each ferrule has a row being a lower row and a row being an upper row; and

c) locating the at least one of the first and second groups of ports that is optically connected without flipping the optical fibers and the at least one of the first and second groups of ports that is optically connected by flipping the optical fibers on the same row of the first ferrule.

17. The method of claim 13, further comprising:

a) disposing within each connector at least one multifiber ferrule so that the fiber optic assembly comprises first and second multifiber ferrules;

b) arranging the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers, and the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers in rows formed in each ferrule, the rows being generally parallel to each other, such that each ferrule has a row being a lower row and a row being an upper row; and

c) locating the at least one of the first and second groups of ports that is optically connected without flipping the optical fibers and the at least one of the first and second groups of ports that is optically connected by flipping the optical fibers on different rows of the first ferrule.

18. The method of claim 13, further comprising:

a) disposing within each connector at least one multifiber ferrule so that the fiber optic assembly comprises first and second multifiber ferrules;

b) arranging the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers, and the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers in rows formed in each ferrule, the rows being generally parallel to each other, such that each ferrule has a row being a lower row and a row being an upper row; and

c) extending the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers from a lower row of the first ferrule to a lower row of the second ferrule.

19. The method of claim 13, further comprising:

a) disposing within each connector at least one multifiber ferrule so that the fiber optic assembly comprises first and second multifiber ferrules;

b) arranging the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers, and the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers in rows formed in each ferrule, the rows being generally parallel to each other, such that each ferrule has a row being a lower row and a row being an upper row; and

c) extending the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers from a lower row of the first ferrule to an upper row of the second ferrule.

20. The method of claim 13, further comprising:

a) disposing within each connector at least one multifiber ferrule so that the fiber optic assembly comprises first and second multifiber ferrules;

b) arranging the at least one of the first and second groups of ports that are optically connected without flipping the optical fibers, and the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers in rows formed in each ferrule, the rows being generally parallel to each other, such that each ferrule has a row being a lower row and a row being an upper row;

c) the at least one of the first and second groups of ports that are optically connected by flipping the optical fibers comprising a first group of flipped optical fibers;

d) extending a second group of flipped optical fibers from the termination side of the first ferrule to the termination side of the second ferrule; and

e) crossing the first and second groups of flipped optical fibers as the groups extend from the first ferrule to the second ferrule.