Pyrotechnic gas generator temporarily storing some gases

• US 8,011,302 B2
• Filed: 08/29/2006
• Issued: 09/06/2011
• Est. Priority Date: 09/01/2005
• Status: Active Grant

• Current Assignee: Autoliv Development AB (Autoliv Incorporated)
• Original Assignee: Autoliv Development AB (Autoliv Incorporated)
• Inventors: Abaziou, Xavier
• Primary Examiner(s): HAYES, BRET C
• Application Number:
  US11/991,128
• Publication Number:
  US 20090283006A1
• Time in Patent Office: 1,834 Days
• Field of Search: 102/530, 102/531, 280/736, 280/737, 280/741, 280/742
• US Class Current: 102/530
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder

Abstract

The present invention related to a pyrotechnic gas generator intended for motor vehicle safety, comprising a sealed housing (1), which contains: —at least one combustion chamber (C) containing a pyrotechnic charge (3), the combustion of which is initiated by an initiator (2) associated with the chamber; —at least one plenum chamber (T) for receiving the gases generated by the combustion of the charge (3) for removing them to the exterior, via at least one discharge aperture (10) formed in said housing (1). It is characterized in that said housing (1) also contains means (R) for temporarily storing at least some of the combustion gases.

Claims

1. A pyrotechnic gas generator comprising:

a generally tubular housing defining at least one combustion chamber, at least one plenum chamber, and a transit chamber;

the at least one combustion chamber containing a pyrotechnic charge the combustion of which is initiated by an initiator associated with the combustion chamber; and

the at least one plenum chamber in communication with the at least one combustion chamber for receiving a first portion of the gases generated by the combustion of the charge and for removing the first portion of the gases from the housing via at least one discharge aperture formed in said housing, the at least one plenum chamber sealed from the at least one combustion chamber by a first rupturable shutter;

wherein the transit chamber is in communication with the at least one combustion chamber for receiving a second portion of the gases, the transit chamber operative for temporarily storing the second portion of the gases prior to delivery of the second portion to the at least one plenum;

the at least one combustion chamber sealed from the transit chamber by a second rupturable shutter;

wherein the second rupturable shutter is configured to rupture at a value of gas pressure greater than for the first rupturable shutter.

2. The generator of claim 1, further comprising a valve mechanism between the transit chamber and the at least one plenum, wherein the valve mechanism opens in response to a predetermined pressure.

3. The generator of claim 2, wherein the exit of the gases from the transit chamber is based on the gas pressure prevailing in the transit chamber.

4. The generator of claim 2, wherein the at least one plenum chamber includes a central plenum chamber and the central plenum chamber, the combustion chamber and the transit chamber are longitudinally offset;

first and second partitions, the first partition separating the combustion chamber and the central plenum chamber, the second partition separating the central plenum chamber and the transit chamber, each partition having two communicating nozzles;

a duct directly connecting the combustion chamber and transit chamber to one another, the duct terminating in two nozzles facing the first and second partitions, respectively;

the nozzle of the second partition, which lacks a duct, has selective means for allowing the passage of gas, only from the transit chamber toward the plenum chamber.

5. The generator of claim 4, wherein the selective means comprises a check valve.

6. The generator of claim 4, wherein the first rupturable shutter ruptures above a first value of the gas pressure in the combustion chamber and the second shutter ruptures above a second value of the gas pressure in the transit chamber, the second value being greater than the first value.

7. The generator of claim 2, which is tubular, wherein the at least one combustion chamber includes first and second combustion chambers on either side of the plenum chamber, the at least one plenum chamber being a central plenum chamber;

a first, a second and a third partition, each partition has two communicating nozzles, the first partition separating the first combustion chamber and the central plenum chamber, the second partition separating the central plenum chamber and the transit chamber, the third partition separating the transit chamber and the second combustion chamber;

wherein the first and second combustion chambers are directly connected to one another by a duct which terminates in two nozzles, respectively facing the first and third partitions, and passing through a nozzle of the second partition, the part of the duct passing through the transit chamber has apertures for communicating with this chamber, the nozzles of the third and the second partitions, which lack a duct, have selective means for allowing the flow of gas, only from the second combustion chamber toward the transit chamber, and from the transit chamber toward the central plenum chamber.

8. The generator of claim 7, wherein the selective means comprises a check valve.

9. The generator of claim 8, wherein:

a side of the third partition turned toward the second combustion chamber comprises the first shutter which ruptures above a certain value of the gas pressure in said second combustion chamber and a side of the second partition turned toward the transit chamber comprises the second shutter which ruptures above a second value of the gas pressure in the transit chamber.

10. The generator of claim 9, wherein said transit chamber is annular and surrounds said combustion chamber;

said plenum chamber is also annular and surrounds said transit chamber;

a first partition separating the combustion chamber and the transit chamber, and a second partition separating the transit chamber and the plenum chamber, each of the first and second comprising communicating nozzles, the communicating nozzles between the transit chamber and the plenum chamber are blocked by the first and second shutters.

11. The generator of claim 1, wherein the at least one plenum chamber includes a central plenum chamber, and wherein the central plenum chamber, the combustion chamber and the transit chamber are longitudinally offset from each other.

12. A pyrotechnic gas generator comprising:

a generally tubular housing defining at least one combustion chamber, at least one plenum chamber, and a transit chamber;

the at least one combustion chamber containing a pyrotechnic charge the combustion of which is initiated by an initiator associated with the combustion chamber; and

the at least one plenum chamber in communication with the at least one combustion chamber for receiving a first portion of the gases generated by the combustion of the charge and for removing the first portion of the gases from the housing via at least one discharge aperture formed in said housing, the at least one plenum chamber sealed from the at least one combustion chamber by a first shutter;

wherein the transit chamber is in communication with the at least one combustion chamber for receiving a second portion of the gases, the transit chamber operative for temporarily storing the second portion of the gases prior to delivery of the second portion to the at least one plenum;

the at least one combustion chamber sealed from the transit chamber by a second shutter;

wherein the at least one combustion chamber includes first and second combustion chambers and wherein at least some of the combustion gases from the first chamber are stored in the transit chamber, these gases subsequently igniting the pyrotechnic charge of the second chamber.

13. The generator of claim 12, which is tubular, wherein the generator comprises first and second combustion chambers on either side of a plenum chamber and a transit chamber, the transit chamber has the shape of a duct contained in the plenum chamber, a first partition separating the first combustion chamber and the plenum, a second partition separating the plenum and the second combustion chamber, each partition has a single communicating nozzle;

wherein the first and second combustion chambers are directly connected to one another by the duct which defines a transit chamber and which terminates in the nozzles; and

wherein the duct has a first and second series of apertures for communicating with the plenum chamber, placed respectively close to the first and second partitions.

14. The generator of claim 13, wherein the nozzle of the second partition is dosed by the first shutter which ruptures above a predefined pressure in said duct.

15. A pyrotechnic gas generator comprising:

a generally tubular, sealed housing having at least one combustion chamber and at least one plenum chamber, the at least one combustion chamber containing a pyrotechnic charge, the combustion of which is initiated by an initiator associated with the chamber; and

the at least one plenum chamber for receiving the gases generated by the combustion of the charge for removing the gases from the housing via at least one discharge aperture formed in said housing, wherein the housing further includes means for temporarily storing at least some of the combustion gases;

wherein the generator further includes a central plenum chamber, the combustion chamber, the central plenum chamber and the transit chamber being longitudinally offset;

first and second partitions, the first partition separating the combustion chamber and the central plenum chamber, the second partition separating the central plenum chamber and the transmit chamber, each partition having two communicating nozzles;

a duct directly connecting the combustion chamber and transit chamber to one another, the duct terminating in two nozzles facing the first and second partitions, respectively;

the nozzle of the second partition, which lacks a duct, has selective means for allowing the passage of gas, only from the transit chamber toward the plenum chamber.

16. A pyrotechnic gas generator comprising:

a generally tubular, sealed housing having first and second combustion chambers on either side of a plenum chamber, and a transit chamber, at least one of the first and second combustion chambers containing a pyrotechnic charge, the combustion of which is initiated by an initiator associated with the chamber; and

the at least one plenum chamber for receiving the gases generated by the combustion of the charge for removing the gases from the housing via at least one discharge aperture formed in said housing, wherein the housing further includes means for temporarily storing at least some of the combustion gases; and

a first, a second and a third partition, each partition has two communicating nozzles, the first partition separating the first combustion chamber and the plenum chamber, the second partition separating the second partition separating the plenum chamber and the transit chamber, the third partition separating the transit chamber and the second combustion chamber;

wherein the combustion chambers are directly connected to one another by a duct which terminates in two nozzles, respectively facing the first and third partitions, and passing through a nozzle of the second partition, the part of the duct passing through the transit chamber has apertures for communicating with this chamber, the nozzles of the third and the second partitions, which lack a duct, have selective means for allowing the flow of gas, only from the second combustion chamber toward the transit chamber, and from the transit chamber toward the plenum chamber.