Golf club head with variable face thickness

• US 8,012,041 B2
• Filed: 02/24/2010
• Issued: 09/06/2011
• Est. Priority Date: 10/07/2004
• Status: Active Grant

• Current Assignee: Callaway Golf Company
• Original Assignee: Callaway Golf Company
• Inventors: Hall, Neil, Richardson, Williams D., Tang, Larry G., Gibbs, Evan D.
• Primary Examiner(s): Passaniti; Sebastiano
• Application Number:
  US12/711,435
• Publication Number:
  US 20100178997A1
• Time in Patent Office: 559 Days
• Field of Search: 473324-350, 473287-292, D21747-752, D21/759
• US Class Current: 473/329
• CPC Class Codes: A63B 2053/0491 with added weights, e.g. changeable, replaceable
• CPC Class Codes: A63B 53/02 Joint structures between the head and the shaft
• CPC Class Codes: A63B 53/0408 characterised by specific dimensions, e.g. thickness
• CPC Class Codes: A63B 53/0412 Volume
• CPC Class Codes: A63B 53/0416 Heads having an impact surface provided by a face insert
• CPC Class Codes: A63B 53/042 the face insert consisting of a material different from that of the head
• CPC Class Codes: A63B 53/045 Strengthening ribs
• CPC Class Codes: A63B 53/0458 with non-uniform thickness of the impact face plate
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 60/00 Details or accessories of golf clubs, bats, rackets or the like

Abstract

A face or face insert (40) for a golf club head (20) is disclosed herein. The face (40) has an interior surface (40b) with a first thickness section (200) and a second thickness region (205). The first thickness section (200) preferably has a thickness that is at least 0.025 inch greater than the thickness of the second thickness region (205). In a most preferred embodiment, the first thickness section (200) has an X shape that is rotated around the Y axis (500) by at least 10 degrees. In another preferred embodiment, the face has a first thickness section (200), a second thickness region (205), and a central region (400) having a third thickness. The face or face insert (40) with variable thickness allows for a face or face insert (40) with less mass in a golf club head (20) that conforms to the United States Golf Association regulations.

Claims

1. A golf club head comprising:

a body having a crown, a sole, and a hollow interior;

a face disposed on the body, the face comprising a heel vertical section, a toe vertical section, and a central horizontal section connected to each of the heel vertical section and toe vertical section, the face also comprising an upper central region, a lower central region, a heel region, and a toe region, wherein each of the heel vertical section, the toe vertical section, and the central horizontal section has a first thickness and each of the upper central region, the lower central region, the heel region, and the toe region has a second thickness;

wherein the heel vertical section, the toe vertical section, and the central horizontal section form a substantially X shape;

wherein the substantially X shape is rotated around a Y axis by at least 10 degrees, such that the heel vertical section and the toe vertical section are disposed diagonally across the face.

2. The golf club head of claim 1, wherein the substantially X shape is rotated around the Y axis by between 12 and 18 degrees.

3. The golf club head of claim 2, wherein the substantially X shape is rotated around the Y axis by 15 degrees.

4. The golf club head of claim 1, wherein the central horizontal section comprises a central region having a third thickness.

5. The golf club head of claim 4, wherein the third thickness is approximately equivalent to the second thickness.

6. The golf club head of claim 4, wherein the third thickness is less than the second thickness.

7. The golf club head of claim 4, wherein the third thickness is greater than the first thickness.

8. The golf club head of claim 4, wherein the face further comprises a transition section which transitions from the first thickness to the third thickness.

9. The golf club head of claim 4, wherein the central region comprises an isogrid.

10. The golf club head of claim 1, wherein the face further comprises a transition section which transitions from the first thickness to the second thickness.

11. The golf club head of claim 10, wherein the transition section comprises multiple steps of increasing thickness.

12. The golf club head of claim 10, wherein the transition section comprises multiple steps of decreasing thickness.

13. The golf club head of claim 1, wherein the face is an insert attached to the body.

14. The golf club head of claim 1, wherein the face is formed integral with the body.

15. The golf club head of claim 1, wherein the face further comprises a perimeter section having the second thickness.

16. The golf club head of claim 15, wherein each of the heel vertical section and the toe vertical section extends from the perimeter section proximate to the sole of the face to the perimeter section proximate to the crown of the face.

17. The golf club head of claim 1, wherein each of the heel vertical section and the toe vertical section extends from a region of the face proximate to the sole to a region of the face proximate to the crown.

18. A golf club head comprising:

a body having a crown, a sole, and a hollow interior; and

a face disposed on the body, the face comprising a heel vertical section, a toe vertical section, and a central horizontal section connected to each of the heel vertical section and toe vertical section, the face also comprising an upper central region, a lower central region, a heel region, and a toe region, wherein each of the heel vertical section, the toe vertical section, and the central horizontal section has a first thickness and each of the upper central region, the lower central region, the heel region, and the toe region has a thickness that is less than the first thickness;

wherein the heel vertical section, the toe vertical section, and the central horizontal section form a substantially X shape;

wherein the substantially X shape is rotated around a Y axis by at least 10 degrees; and

wherein the face comprises a central elliptical region encircling a portion of the central horizontal section and having a second thickness wherein the first thickness is greater than the second thickness, a first concentric region having a third thickness wherein the second thickness is greater than the third thickness, a second concentric region having a fourth thickness wherein the third thickness is greater than the fourth thickness, and a third concentric region having a fifth thickness wherein the fourth thickness is greater than the fifth thickness.

19. The golf club head of claim 18, further comprising a periphery region encircling the third concentric region and having a sixth thickness, wherein the fifth thickness is greater than or equal to the sixth thickness.