Rotary electrosurgical apparatus and methods thereof

• US 8,012,153 B2
• Filed: 07/16/2004
• Issued: 09/06/2011
• Est. Priority Date: 07/16/2003
• Status: Expired due to Fees

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Woloszko, Jean, Dahla, Robert H.
• Primary Examiner(s): Peffley; Michael
• Assistant Examiner(s): HUPCZEY, JR, RONALD JAMES
• Application Number:
  US10/565,116
• Publication Number:
  US 20060178670A1
• Time in Patent Office: 2,608 Days
• Field of Search: 606 32- 50
• US Class Current: 606/48
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 18/1402 Probes for open surgery
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 18/1482 having a long rigid shaft for accessing the inner body transcutaneously in minimal invasive surgery, e.g. laparoscopy
• CPC Class Codes: A61B 2018/00208 actively driven, e.g. by a motor
• CPC Class Codes: A61B 2018/00601 Cutting
• CPC Class Codes: A61B 2018/00982 combined with or comprising means for visual or photographic inspections inside the body, e.g. endoscopes
• CPC Class Codes: A61B 2018/122 ionizing, with corona
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2018/1861 with an instrument inserted into a body lumen or cavity, e.g. a catheter
• CPC Class Codes: A61B 2218/002 Irrigation
• CPC Class Codes: A61B 2218/007 Aspiration

Abstract

Electrosurgical systems, apparatus, and methods for the controlled removal and treatment of a target tissue. An instrument of the invention includes a rotating member housed longitudinally within a shaft, a tissue removal port disposed at the shaft distal end portion, and an active electrode disposed at the instrument distal end. The active electrode is adapted to electrosurgically remove at least a portion of the target tissue as the rotating member rotates within the shaft. According to alternative embodiments, the active electrode may be disposed on the rotating member or on the shaft.

Claims

1. An electrosurgical instrument for removing target tissue, comprising:

a shaft including a shaft distal end portion and a shaft proximal end portion, the shaft having a longitudinal void therein;

a tissue removal port disposed at the shaft distal end portion;

an elongate rotating member comprising at least one leading edge and housed longitudinally within the longitudinal void of the shaft, the rotating member adapted to rotate within the shaft, the rotating member coupled to a drive motor for driving rotation of the rotating member;

a discrete active electrode disposed on a first portion of the tissue removal port edge, the active electrode adapted to electrosurgically remove at least a portion of the target tissue via molecular dissociation of target tissue components as the rotating member leading edge manipulates tissue toward the active electrode;

an active electrode lead extending proximally from the active electrode and disposed internal to the shaft distal end portion; and

a return electrode disposed at the instrument distal end on a second portion of the tissue removal port edge.

2. The instrument of claim 1, further comprising an aspiration unit including an elongate aspiration lumen in communication distally with an aspiration port.

3. The instrument of claim 2, wherein the aspiration port is in fluid communication with the tissue removal port.

4. The instrument of claim 1, further comprising a coagulation electrode disposed at the instrument distal end.

5. The instrument of claim 1, wherein at least one of the active electrode and the return electrode is adapted for coagulating tissue or a blood vessel.

6. The instrument of claim 1, wherein the active electrode and the return electrode are elongate shapes arranged on diametrically opposite sides of the port.

7. The instrument of claim 1 wherein the active electrode has an elongate edge disposed along a portion of the port edge and wherein the return electrode has an elongate edge disposed along a second portion of the port edge and wherein the spacing between the active and return electrodes edges are approximately constant.

8. A method for the controlled removal of a target tissue at a surgical site, comprising:

a) providing an electrosurgical instrument, the instrument including a shaft having a shaft distal end portion, a tissue removal port disposed at the shaft distal end portion, an elongate rotating member housed longitudinally within the shaft, the rotating member having at least one leading edge and adapted to rotate within the shaft, a discrete active electrode disposed on at least a portion of the edge of the tissue removal port, an active electrode lead extending proximally from the active electrode and disposed internal to the shaft distal end portion, and a return electrode disposed at the instrument distal end on a second portion of the tissue removal port edge;

b) positioning the instrument distal end with respect to the target tissue such that the tissue removal port lies in at least close proximity to the target tissue;

c) driving the rotating member via a drive motor such that the rotating member rotates within the shaft and manipulates the target tissue toward the active electrode; and

d) during said step c), applying a high frequency voltage between the active electrode and the return electrode, wherein the active electrode is adapted for electrosurgically removing the target tissue via molecular dissociation of target tissue components as the rotating member rotates within the shaft such that the leading edge repeatedly manipulates the target tissue toward the active electrode.

9. The method of claim 8, wherein the said step b) comprises positioning the shaft distal end portion at or within a synovial joint of the patient.

10. The method of claim 8, wherein the target tissue comprises articular cartilage, meniscal cartilage, a ligament, or a tendon.

11. The method of claim 8, wherein the voltage applied in said step d) is in the range of from about 200 volts RMS to 1500 volts RMS.

12. The method of claim 8, wherein said step c) comprises driving the rotating member at a speed in the range of from about 20 rpm to 90 rpm.

13. The method of claim 8, further comprising:

e) during said steps c) and d), manipulating the instrument such that the tissue removal port is translated with respect to the target tissue.

14. The method of claim 8, wherein said steps c) and d) generate fragments of resected tissue and gaseous ablation by-products, and the method further comprises:

f) aspirating the fragments of resected tissue and gaseous ablation by-products via an aspiration unit, wherein the aspiration unit is integral with the instrument.

15. An electrosurgical instrument for removing target tissue from a patient, comprising:

a shaft including a shaft distal end portion and a shaft proximal end portion, the shaft having a longitudinal void therein and a tissue removal port disposed laterally on the shaft distal end portion and spaced proximally from the shaft distal end;

an active electrode disposed on a first portion of an edge of the tissue removal port;

a return electrode disposed on the shaft distal end portion and spaced from the active electrode, and wherein the return electrode is disposed on a second portion of the tissue removal port edge; and

a rotating member housed longitudinally within the longitudinal void of the shaft, the rotating member adapted to rotate within the shaft, the rotating member including a rotating member distal end, the rotating member distal end configured to traverse the tissue removal port as the rotating member rotates within the shaft, and the active electrode is adapted to remove the target tissue as the rotating member distal end traverses the tissue removal port.

16. The instrument of claim 15, wherein the active electrode is elongate in shape, and wherein the active electrode is oriented so that the elongate dimension is disposed on the port edge.

17. The instrument of claim 15, wherein the second portion of the edge is spaced from the first portion of the edge.

18. The instrument of claim 15, wherein the active electrode comprises a discrete electrode coupled to an active electrode lead, the active electrode lead extending proximally within the shaft, and the active electrode lead adapted for coupling the active electrode to an electrosurgical generator.

19. The instrument of claim 15, wherein at least a portion of the shaft is encased within an electrically insulating layer, and the active electrode comprises an exposed, non-insulated region of the shaft.

20. The instrument of claim 15, wherein the rotating member has a leading edge to manipulate the target tissue towards the active electrode as the rotating member leading edge traverses the tissue removal port.

21. The instrument of claim 20, wherein the active electrode is adapted to electrosurgically remove at least a portion of the target tissue via molecular dissociation of target tissue components as the target tissue is manipulated towards the active electrode.

22. The instrument of claim 15, wherein at least the leading edge of the rotating member is electrically non-conducting.

23. The instrument of claim 15, wherein the rotating member distal end is adapted to provide friction between the rotating member and the target tissue.

24. The instrument of claim 15, wherein the rotating member is coupled to a drive motor for driving rotation of the rotating member within the shaft at a speed in the range of from about 20 rpm to 90 rpm.

25. The instrument of claim 15, further comprising a coagulation electrode disposed at the distal tip of the shaft.

26. An electrosurgical system for treating a target tissue, comprising:

an instrument which comprises;

a shaft including a shaft distal end portion and a shaft proximal end portion, the shaft having a longitudinal void therein;

a tissue removal port at the shaft distal end portion;

an elongate rotating member housed within the shaft and adapted to rotate therein, the rotating member having a distal end configured to traverse the tissue removal port as the rotating member rotates within the shaft;

an active electrode disposed on a first portion of an edge of the tissue removal port, the active electrode adapted to electrosurgically remove a portion of the target tissue during each revolution of the rotating member; and

a return electrode disposed at the instrument distal end on a second portion of the tissue removal port edge; and

an electrosurgical generator coupled to the instrument for applying a high frequency voltage between the active electrode and the return electrode, wherein the active electrode is adapted to electrosurgically remove at least a portion of the target tissue upon application of the high frequency voltage.

27. The system of claim 26, wherein the rotating member comprises a leading edge, the leading edge operable to manipulate the target tissue towards the active electrode as the rotating member leading edge traverses the tissue removal port.

28. The system of claim 26, further comprising a drive motor, wherein the rotating member is coupled to the drive motor via a flexible transmission line for driving rotation of the rotating member within the shaft.

29. The system of claim 28, wherein the drive motor is integral with the electrosurgical generator.

30. The system of claim 26, wherein the active electrode and the return electrode are both elongate shapes arranged on opposite sides of the port edge.

31. The system of claim 26, wherein at least a distal portion of the rotating member has an arcuate cross-sectional shape.

32. A method of removing a target tissue of a patient, comprising:

a) providing an electrosurgical instrument, the instrument including a shaft having a shaft distal end portion, the shaft distal end portion having a tissue removal port therein, the instrument further including a rotating member adapted to rotate within the shaft, an active electrode disposed on a first portion of an edge of the tissue removal port, and a return electrode disposed on a second portion of the tissue removal port edge, the rotating member having a leading edge;

b) positioning the shaft distal end portion in at least close proximity to the target tissue;

c) rotatively driving the rotating member such that the rotating member leading edge repeatedly traverses the tissue removal port and thereby manipulates a portion of the target tissue toward the active electrode; and

d) during said step c), applying a high frequency voltage between the active electrode and the return electrode, whereby tissue is sequentially removed upon application of the high frequency voltage between the active electrode and the return electrode and as the rotating member leading edge repeatedly traverses the tissue removal port.

33. The method of claim 32, wherein during said steps c) and d), the target tissue is removed via molecular dissociation of target tissue components.

34. The method of claim 32, wherein during said steps c) and d), the active electrode is adapted to remove the target tissue as the leading edge traverses the tissue removal port.

35. The method of claim 32, wherein said step c) comprises driving the rotating member at a speed in the range of from about 20 rpm to 90 rpm.

36. The method of claim 32, wherein the target tissue comprises articular cartilage, meniscal cartilage, a ligament, or a tendon.

37. The method of claim 32, wherein said step d) comprises applying a radio frequency alternating-current voltage in the range of from about 200 volts RMS to 1500 volts RMS.