Talar implants and methods of use

• US 8,012,217 B2
• Filed: 01/13/2009
• Issued: 09/06/2011
• Est. Priority Date: 07/03/2008
• Status: Active Grant

• Current Assignee: Fellowship of Orthopaedic Researchers, LLC
• Original Assignee: Fellowship of Orthopaedic Researchers, LLC
• Inventors: Cook, Stephen D, Strzepa, Peter
• Primary Examiner(s): McDermott; Corrine M
• Assistant Examiner(s): WOLF, MEGAN YARNALL
• Application Number:
  US12/319,869
• Publication Number:
  US 20100004743A1
• Time in Patent Office: 966 Days
• Field of Search: 623/14.12, 623/19.13, 623/21.18
• US Class Current: 623/21.18
• CPC Class Codes: A61F 2/4202 for ankles
• CPC Class Codes: A61F 2002/302 toroidal, e.g. rings
• CPC Class Codes: A61F 2002/30301 saddle-shaped
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/4207 Talar components
• CPC Class Codes: A61F 2230/0065 toroidal, e.g. ring-shaped, doughnut-shaped
• CPC Class Codes: A61F 2230/0095 Saddle-shaped
• CPC Class Codes: A61F 2310/00173 Graphite
• CPC Class Codes: A61F 2310/00574 Coating or prosthesis-covering structure made of carbon, e.g. of pyrocarbon

Abstract

Implant devices, and method of using the same, are provided. The implant devices have a head and a stem. The head has an upper surface, an anterior surface, a posterior surface, a lateral surface and a lower surface. The anterior surface, the lateral surface, and the lower surface are approximately perpendicular to and intersect each other. The anterior surface and the posterior surface are approximately parallel to each other. Preferably, the upper surface has a general shape of at least a portion of a superior articular surface of a talus and at least a portion of a medial articular surfaces of a talus. The stem has a truncated conical portion and a cylindrical portion. The cylindrical portion is affixed to the lower surface of the head, and the truncated conical portion is affixed to the cylindrical portion.

Claims

1. An implant comprising:

a head having an upper surface, an anterior surface, a posterior surface, a lateral surface, and a lower surface;

the anterior surface, the lateral surface, and the lower surface are each flat, approximately perpendicular, and intersect each other;

the anterior surface and the posterior surface are approximately parallel to each other, wherein the upper surface has a general shape of at least a portion of a superior articular surface of a talus and at least a portion of a medial articular surfaces of a talus, wherein the upper surface includes a convex first portion having a generally toroidal shape, a second portion having a general toroidal saddle shape, and a third portion having a general shape of a portion of a surface of a right circular cone, wherein the first portion is tangent on its lateral edge to the second portion and the first portion is tangent on its medial edge to the third portion; and

a stem having a cylindrical portion and a truncated conical portion, the cylindrical portion affixed to and extending in a direction away from the lower surface of the head and the truncated conical portion affixed to and extending in a direction away from a lower end of the cylindrical portion.

2. The implant of claim 1, wherein the toroid of the convex first portion has a major radius ranging from about 9 millimeters to about 31 millimeters, and a minor tubular radius ranging from about 2 millimeters to about 6 millimeters.

3. The implant of claim 1, wherein the toroid of the second portion has a major radius in a plane of convex curvature ranging from about 20 millimeters to about 100 millimeters, and a minor tubular radius in a plane of concave curvature ranging from about 10 millimeters to about 70 millimeters.

4. The implant of claim 1, wherein the third portion has the general shape of a portion of a surface of a right circular cone having a vertex angle ranging from about 60 degrees to about 89 degrees.

5. The implant of claim 1, wherein an apex point is present on the upper surface convex first portion, a distance normal to a plane containing the lateral surface and terminating at the apex point ranges from about 2 millimeters to about 12 millimeters, a distance normal to the lower surface and terminating at the apex point ranges from about 2 millimeters to about 12 millimeters a distance normal from the anterior surface to the posterior surface ranges from about 6 millimeters to about 18 millimeters.

6. The implant of claim 1, wherein the stem extends away from the lower surface of the head in a direction away form the third portion of the upper surface and toward the lateral surface of the head at an angle ranging from about 0 to about 45 degrees, wherein the angle is referenced to the normal to the lower surface of the head.

7. The implant of claim 1, wherein the cylindrical portion has a diameter ranging from about 2 millimeters to about 12 millimeters, and a central length of the cylindrical portion ranges from about 0.1 millimeters to about 10 millimeters.

8. The implant of claim 1, wherein a total included angle of the truncated conical portion ranges from about 0 degrees to about 15 degrees, and a central length of the truncated conical portion ranges from about 0.1 millimeters to about 15 millimeters.

9. The implant of claim 8, wherein the truncated conical portion has a plurality of circumferential grooves about its perimeter, the circumferential grooves are defined by a partial torus having a tubular radius ranging from about 0.25 millimeters to about 2 millimeters, and the circumferential grooves are spaced apart at a distance ranging from about 1 millimeter to about 3 millimeters from each other along the central axis of the stem.

10. The implant of claim 9, wherein the circumferential grooves blend into the truncated conical portion of the stem and have an edge radius ranging from about 0.1 millimeters to about 1 millimeters.

11. The implant of claim 1, wherein the anterior surface blends into the upper surface, the lateral surface, and the lower surface;

the posterior surface blends into the upper surface, the lateral surface, and the lower surface;

the lower surface blends into the upper surface, the anterior surface, the posterior surface, and the lateral surface;

the lateral surface blends into the upper surface, the lower surface, the anterior surface, and the posterior surface, and wherein each blend has an edge radius of from about 0.1 millimeters to about 1 millimeter.

12. The implant of claim 1, wherein the lower surface of the head blends into the cylindrical portion of the stem with a corner fillet, the corner fillet having a radius of about 1.5 millimeters.

13. The implant of claim 1, wherein the head and the stem are formed from graphite and pyrocarbon.

14. The implant of claim 13, wherein the head and the stem comprise a graphite core and a pyrocarbon coating, the pyrocarbon coating having an elastic modulus from about 15 GPa to about 22 GPa, the pyrocarbon coating having an average thickness ranging from about 100 to about 1000 microns.

15. The implant of claim 14, wherein the pyrocarbon coating has an elastic modulus of about 20 GPa and a strength of at least 400 MPa.

16. The implant of claim 15, wherein the upper surface has contiguous edge blends, which are polished, and the lower surface and stem are coated with hydroxyapatite.

17. A method of repairing articular cartilage comprising:

locating articular cartilage having a lesion;

utilizing an implant having dimensions compatible with the lesion, wherein the implant comprises;

a head having an upper surface, an anterior surface, a posterior surface, a lateral surface, and a lower surface;

the anterior surface, the lateral surface, and the lower surface are each flat, approximately perpendicular and intersect each other;

the anterior surface and the posterior surface are approximately parallel to each other, wherein the upper surface has a general shape of at least a portion of a superior articular surface of a talus and at least a portion of a medial articular surfaces of a talus, wherein the upper surface includes a convex first portion having a generally toroidal shape, a second portion having a general toroidal saddle shape, and a third portion having a general shape of a portion of a surface of a right circular cone, wherein the first portion is tangent on its lateral edge to the second portion and the first portion is tangent on its medial edge to the third portion; and

a stem having a cylindrical portion and a truncated conical portion, the cylindrical portion affixed to and extending in a direction away from the lower surface of the head and the truncated conical portion affixed to and extending in a direction away from a lower end of the cylindrical portion;

forming a cavity in the articular cartilage, subchondral bone, and cancellous bone; and

engaging the implant with the cavity so that the lower surface, anterior surface, posterior surface, and lateral surface abuts against the subchondral and cancellous bone and the stem abuts against the cancellous bone.

18. The method of claim 17, wherein forming the cavity includes placement of autograft, allograft bone, or various bone graft substitute material into the lesion.