Method of monitoring microbiological activity in process streams

• US 8,012,758 B2
• Filed: 02/16/2007
• Issued: 09/06/2011
• Est. Priority Date: 02/16/2007
• Status: Active Grant

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Nalco Company (Ecolab, Inc.)
• Inventors: Rice, Laura E., Ashton, Stephen B., Enzien, Michael V.
• Primary Examiner(s): Warden; Jill
• Assistant Examiner(s): Turk; Neil N
• Application Number:
  US11/675,726
• Publication Number:
  US 20080199901A1
• Time in Patent Office: 1,663 Days
• Field of Search: None
• US Class Current: 436/52
• CPC Class Codes: C12Q 1/04 Determining presence or kind of microorganism; Use of selective media for testing antibiotics or bacteriocides; Compositions containing a chemical indicator therefor C12Q1/6897 takes precedence
• CPC Class Codes: G01N 33/1806 Biological oxygen demand [BOD] or chemical oxygen demand [COD]
• CPC Class Codes: G01N 33/1893 using flow cells
• CPC Class Codes: Y10T 436/11 Automated chemical analysis
• CPC Class Codes: Y10T 436/117497 with a continuously flowing sample or carrier stream
• CPC Class Codes: Y10T 436/209163 Dissolved or trace oxygen or oxygen content of a sealed environment

Abstract

An apparatus and method for monitoring microbiological activity in a process stream by measuring dissolved oxygen is disclosed. Bulk microbiological activity and surface associated biological activity are measured using this apparatus and method.

Claims

1. A method of measuring bulk microbiological activity and surface associated microbiological activity in a process stream comprising:

a. connecting an apparatus to a process stream, wherein said apparatus comprises a flow cell containing a plurality of openings, wherein at least one opening is a flow cell inlet for fluid drawn from said process stream and at least one opening is a flow cell outlet for fluid exiting said flow cell, a DO probe attached to one of said openings, optionally an ORP probe attached to one of said openings, a cleaning device attached to one of said openings, optionally a first conduit attached to the flow cell inlet, optionally a second conduit attached to the flow cell outlet, and a valve associated with said flow cell;

b. drawing fluid from said process stream into said flow cell;

c. opening the valve of said apparatus to allow fluid to be drawn into said flow cell,

d. measuring at least once the DO concentration of said process stream with said DO probe, wherein said DO probe is not cleaned prior to each measurement;

e. cleaning the surface of said DO probe;

f. measuring at least once the DO concentration of the fluid inside said apparatus with said DO probe wherein prior to each measurement said DO probe surface is cleaned;

g. closing the valve of said apparatus to prevent fluid from being drawn into said flow cell;

h. measuring at least once the DO concentration of the fluid inside said apparatus with said DO probe, wherein prior to each measurement said DO probe surface is cleaned;

i. calculating a Δ

DO reading between step (f) and step (h) and correlating at least said Δ

DO with said bulk microbiological activity in said process stream; and

j. calculating a Δ

DO reading between step (d) and step (f) and correlating at least said Δ

DO with said surface associated microbiological activity in said process stream.

2. The method of claim 1 further comprising:

providing an optical fouling monitor that is in communication with said process stream;

drawing fluid from said process stream into said optical fouling monitor;

measuring deposit formation with said optical fouling monitor;

determining the type of deposits by correlating deposit formation in said optical fouling monitor with said microbiological activity determined from the Δ

DO from step (i) and/or step (j) in said process stream;

optionally programming a controller to add one or more chemical species to said process stream in response to said correlation between said deposition formation and microbiological activity.

3. The method of claim 1 in which an ORP probe is attached to one of said openings, the method further comprising measuring ORP in step (d), step (f), and step (h) at least one time, wherein the ORP probe is not wiped clean in step (d), optionally wherein said ORP probe is wiped clean in step (f), and wherein the ORP probe is wiped clean in step (h);

optionally adding one or more oxidants to said process stream if the ORP value drops below a predetermined level; and

optionally not using said DO measurements in calculating said Δ

DO if said ORP value drops below a predetermined level.

4. The method of claim 1 wherein the measurements, calculations, and correlations are conducted independently of adding any nutrients to the flow cell subsequent to step (a).

5. The method of claim 1 wherein step (b) further comprises the limitation of the fluid drawing occurring such that process water openly flows from the process stream past the DO probe and then exits through the flow cell outlet.

6. The method of claim 1 wherein the fluid measured by the DO probe is reagentless process stream fluid.